At present, the many domestic, large mined-out areas caused by single filling ability of the slurry flow state, thin layer flow and hardening after filling in multilayer structure generally need to finish filling for many times, because after a filling experience shows that filling body in the last solidification of flow, this leads to a lower one side of the roof, and far distance part of the filling body cannot pick up top. The determination of backfill strength is the key problem of the cemented backfill method, and it is affected by many factors. Therefore, through theoretical calculation, laboratory testing and numerical simulation methods, combined with the field filling process, this paper has verified the flow accumulation and stratification characteristics of stope layered filling slurry. When the slurry concentration is 60–73%, the slope increases exponentially from 2.5° to 8°. It is revealed that the delamination and meshing state are the key factors to determine the overall strength of large-scale stope filling through the testing of particle size distribution in interlayer and flow direction. The reduction effect of the number and Angle of structural weak surface formed by layering and filling on strength is revealed: cement–sand ratio 1:12, concentration 68%, standard curing R28 > 1.81 MPa. The strength reduction coefficient is 61.31% and 92.96% when the number of layers is 1–4. The higher the number of layers, the greater is the reduction coefficient, and when the stratification angle increases by 2, the strength of backfill decreases by 20–30%. The verification of stope filling coring shows that the in situ strength reaches 2.42 MPa, which is 0.61 MPa higher than the standard curing strength, with an increase of 33.7%. When the depth is from 1 m to 5 m, the strength increases from 2.26 MPa to 2.69 MPa, with an increase rate of 18.2%. Finally, through the research and application of the comprehensive technology of mining and filling coordination under the complex goaf group, the residual ore resources of Xianglushan tungsten mine are effectively recovered, the volume of goaf is significantly reduced, and the safety of goaf is improved.
A larger mining height leads to easy caving of the coal wall in the working face. The flexible reinforcement method during the mining period of the working face affects the normal mining of the working face, and the high strength of the traditional bolt/cable material affects the operation of the shearer drum, so it is necessary to seek a reinforcement material which does not affect the production and the drum coal cutting. This paper proposed a technical scheme of coal wall reinforcement by pre-grouting with a cuttable aluminum–plastic composite pipe which is easy to cut during mining in the working face, tested the mechanical properties of the “grouting + flexible pipe” specimen, and obtained the optimal support spacing by numerical simulation and carrying out an industrial test. The results show that the tensile strength of aluminum–plastic composite pipe is much higher than that of coal spalling and the elongation is much higher than that of the anchor rod. When double-row composite grouting holes are arranged 1.5 and 3.0 m away from the roof, the supporting effect is better. Underground grouting shows that pre-grouting before mining according to the advancing speed of the working face 10–14 days in advance can effectively fill the coal cracks and significantly improve the integrity of the coal wall.
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