As an important industrial material, bentonite has been widely applied in water-based drilling fluids to create mud cakes to protect boreholes. However, the common mud cake is porous, and it is difficult to reduce the filtration of a drilling fluid at high temperature. Therefore, this paper endowed bentonite with a thermo response via the insertion of N-isopropylacrylamide (NIPAM) monomers. The interaction between NIPAM monomers and bentonite was investigated via Fourier infrared spectroscopy (FTIR), isothermal adsorption, and X-ray diffraction (XRD) at various temperatures. The results demonstrate that chemical adsorption is involved in the adsorption process of NIPAM monomers on bentonite, and the adsorption of NIPAM monomers accords with the D–R model. With increasing temperature, more adsorption water was squeezed out of the composite when the temperature of the composite exceeded 70 °C. Based on the composite of NIPAM and bentonite, a mud cake was prepared using low-viscosity polyanionic cellulose (Lv-PAC) and initiator potassium peroxydisulfate (KPS). The change in the plugging of the mud cake was investigated via environmental scanning electron microscopy (ESEM), contact angle testing, filtration experiments, and linear expansion of the shale at various temperatures. In the plugging of the mud cake, a self-recovery behavior was observed with increasing temperature, and resistance was observed at 110 °C. The rheology of the drilling fluid was stable in the alterative temperature zone (70–110 °C). Based on the high resistance of the basic drilling fluid, a high-density drilling fluid (ρ = 2.0 g/cm3) was prepared with weighting materials with the objective of drilling high-temperature formations. By using a high-density drilling fluid, the hydration expansion of shale was reduced by half at 110 °C in comparison with common bentonite drilling fluid. In addition, the rheology of the high-density drilling fluid tended to be stable, and a self-recovery behavior was observed.

In underbalanced drilling, a switchable foam fluid is essential to reduce the drilling cost. A switchable foaming agent was synthesized by carbonyl–amine condensation and characterized by Fourier transform infrared and 1H nuclear magnetic resonance (NMR) spectroscopy. Thermogravimetric analysis and differential scanning calorimetry showed that the tolerable temperature limit of the surfactant was 128 °C. The effectiveness of CO2/N2 switching was confirmed by analysis of the electrical conductivity and surface tension. Utilizing the foaming agent, 3 different foam systems (unstable, stable, and hard) were designed for drilling after formula optimization. Experimentally, the self‐circulation indicated that the foaming fluids still maintained great foaming performance even after multiple cycles. The experiment also indicated that the suspension of the foam systems was 50–90 times that of water and had a significant resistance to salts (NaCl, CaCl2). Besides, the foam systems found that the suitable foaming temperature was 40–100 °C and that the hard foam system could maintain the foaming performance up to 120 °C. In the oil resistance experiment, the foaming ability of the foam systems decreased obviously above a kerosene content of 5% (w/v), whereas a certain foaming performance still could be ensured below 10% kerosene.

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The lost circulation in a formation is one of the most complicated problems that have existed in drilling engineering for a long time. The key to solving the loss of drilling fluid circulation is to improve the pressure-bearing capacity of the formation. The tendency is to improve the formation pressure-bearing capacity with drilling fluid technology for strengthening the wellbore, either to the low fracture pressure of the formation or to that of the naturally fractured formation. Therefore, a laboratory study focused on core fracturing simulations for the strengthening of wellbores was conducted with self-developed fracture experiment equipment. Experiments were performed to determine the effect of the gradation of plugging materials, kinds of plugging materials, and drilling fluid systems. The results showed that fracture pressure in the presence of drilling fluid was significantly higher than that in the presence of water. The kinds and gradation of drilling fluids had obvious effects on the core fracturing process. In addition, different drilling fluid systems had different effects on the core fracture process. In the same case, the core fracture pressure in the presence of oil-based drilling fluid was less than that in the presence of water-based drilling fluid.