The efficiency of many manufacturing processes is dependent on the properties of the motion path that an end-effector or cutting tool follows. Consequently, algorithms have been developed for generating such tool paths with the aim of optimizing various objectives. In this paper, evolutionary algorithms for generation of continuous motion paths have been investigated to propose a novel method for creation and adaptable optimisation of paths that allows the objective to be modified without revising the algorithm. An example test case based on milling with a sequence of objectives has been used to demonstrate the advantages of the proposed method.
The geometrical complexity available through additive manufacturing processes requires new tools to help designers maximise its advantages. A termite colony can construct highly complex nests that are optimised for thermoregulation and ventilation. The simple individual behaviour of these termites leads to highly intelligent colony behaviour, allowing nests to be simultaneously designed, optimised and produced. By mimicking termite behaviour, this research has led to a new design methodology using multi-agent algorithms that simultaneously design, structurally optimise and appraise the manufacturability of parts produced by additive manufacturing. A case study demonstrates the generative design of lightweight parts using the multi-agent system.
Over the last 50 years the development of CNC machines has seen a plethora of part programming languages. These programming languages have provided major barriers for the interoperability of information between CNC machines and Computer-aided (CAx) systems. Thus the process knowledge in existing part programs cannot easily be recycled and reused, due to an inability to interpret these forms of data. In fact, the process knowledge in the existing part programs is vital to develop process plans for new products, reduce leading time, and accumulate knowledge to enhance the product quality based on previous knowledge. In this paper, a STEP standard compliant method is proposed to recycle manufacturing knowledge from shopfloor in a universal manner. An EXPRESS model of CNC programming languages has been developed, though which different programing dialects can be translated into neutral data model. Based on the neutral data, a process comprehension method was used to capture process knowledge from CNC part programs and represent the knowledge in a standardised format. The EXPRESS model also forms a basis for a comprehensive machine tool modelling to assistant process planning activities. The proposed method is implemented in a prototype system and an industrial inspired component is used to validate the knowledge capture method.
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