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Refrigerant and airflow maldistribution in fin-and-tube evaporators for residential air-conditioning was investigated with numerical modeling. Fin-and-tube heat exchangers usually have a pre-defined circuitry. However, the objective in this study was to perform a generic investigation of each individual maldistribution source in an independent manner. Therefore, the evaporator and the condenser were simplified to be straight tubes for the purposes of this study. The numerical model of the R410A system, its verification and an investigation of individual maldistribution sources are presented in this paper. The maldistribution sources of interest were: inlet liquid/vapor phase distribution, feeder tube bending and airflow distribution. The results show that maldistribution reduced the cooling capacity and the coefficient of performance of the system. In particular, different phase distribution and non-uniform airflow distribution reduced the performance significantly. Different feeder tube bendings only caused a minor decrease in performance.

Compensation of flow maldistribution in multi-channel fin-and-tube evaporators for residential air-conditioning is investigated by numerical modeling. The considered sources of maldistribution are distribution of the liquid and vapor phases in the distributor and non-uniform airflow distribution. Fin-and-tube heat exchangers usually have a predefined circuitry, however, the evaporator model is simplified to have straight tubes, in order to perform a generic investigation. The compensation of flow maldistribution is performed by control of the superheat in the individual channels. Furthermore, the effect of combinations of individual maldistribution sources is investigated for different evaporator sizes and outdoor temperatures. It is shown that a decrease in cooling capacity and coefficient of performance by flow maldistribution can be compensated by the control of individual channel superheat. Alternatively, a larger evaporator may be used.