Fracture of ceramic fixed-partial dentures (FPDs) tends to occur in the connector area because of stress concentrations. The objective of this study was to test the hypothesis that the radius of curvature at the gingival embrasure of the FPD connector significantly affects the fracture resistance of three-unit FPDs. Two three-dimensional finite element models (FEMs), representing two FPD connector designs, were created in a manner corresponding to that described in a previous experimental study (Oh, 2002). We performed fractographic analysis and FEM analyses based on CARES (NASA) post-processing software to determine the crack initiation site as well as to predict the characteristic strength, the location of peak stress concentrations, and the risk-of-rupture intensities. A good correlation was found between the experimentally measured failure loads and those predicted by FEM simulation analyses. Fractography revealed fracture initiation at the gingival embrasure, which confirms the numerically predicted fracture initiation site. For the designs tested, the radius of curvature at the gingival embrasure strongly affects the fracture resistance of FPDs.

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This study was conducted to test the hypothesis that heat-bonding with a liner positively affects the bond strength and fracture resistance of an implant-supported glass–ceramic crown bonded to a zirconia abutment produced by a computer-aided design/computer-aided milling (CAD/CAM) procedure. Lithium disilicate-reinforced Amber Mill-Q glass ceramic blocks were bonded to 3 mol% yttria stabilized tetragonal zirconia polycrystal (3Y-TZP) blocks by heat-bonding with a liner or cementation with a dual-cure self-adhesive resin cement for a microtensile bond strength test. CAD/CAM implant-supported glass ceramic crowns were produced using Amber Mill-Q blocks and bonded to a milled 3Y-TZP zirconia abutments by heat-bonding or cementation for a fracture test. A statistical analysis was conducted to investigate the significant differences between the experimental results. The mode of failure was analyzed using high-resolution field emission scanning electron microscopy. Chemical bonding was identified at the interface between the zirconia ceramic and liner. The mean tensile bond strength of the liner-bonded group was significantly higher than that of the cement-bonded group. The initial chipping strength of the liner-bonded group was significantly higher than that of the cement-bonded group, although no statistically significant difference was found for the fracture strength. The mode of failure was mixed with cohesive fracture through the liner, whereas the cement-bonded group demonstrated adhesive failure at the interface of bonding.