Increasing demand for renewable feedstock-based chemicals is driving the interest of both academic and industrial research to substitute petrochemicals with renewable chemicals from biomass-derived resources. The search towards novel platform chemicals is challenging and rewarding, but the main research activities are concentrated on finding efficient pathways to produce familiar drop-in chemicals and polymer building blocks. A diversity of industrially important monomers like alkenes, conjugated dienes, unsaturated carboxylic acids and aromatic compounds are thus targeted from renewable feedstock. In this context, on-purpose production of 1,3-butadiene from biomass-derived feedstock is an interesting example as its production is under pressure by uncertainty of the conventional fossil feedstock. Ethanol, obtained via fermentation or (biomass-generated) syngas, can be converted to butadiene, although there is no large commercial activity today. Though practised on a large scale in the beginning of the 20th century, there is a growing worldwide renewed interest in the butadiene-from-ethanol route. An alternative route to produce butadiene from biomass is through direct carbohydrate and gas fermentation or indirectly via the dehydration of butanediols. This review starts with a brief discussion on the different feedstock possibilities to produce butadiene, followed by a comprehensive summary of the current state of knowledge regarding advances and achievements in the field of the chemocatalytic conversion of ethanol and butanediols to butadiene, including thermodynamics and kinetic aspects of the reactions with discussions on the reaction pathways and the type of catalysts developed.
Ternary Ag/Magnesia-silica catalysts were tested in the direct synthesis of 1,3-butadiene from ethanol. The influence of the silver content and the type of silica source on catalytic performance has been studied. Prepared catalysts were characterized by (29) Si NMR, N2 sorption, small-angle X-ray scattering measurements, XRD, environmental scanning electron microscopy with energy dispersive X-ray analysis (ESEM/EDX), FTIR spectroscopy of adsorbed pyridine and CO2 , temperature-programmed desorption of CO2 and UV/Vis diffuse reflectance spectroscopy. Based on these characterization results, the catalytic performance of the catalysts in the 1,3-butadiene formation process was interpreted and a tentative model explaining the role of the different catalytically active sites was elaborated. The balance of the active sites is crucial to obtain an active and selective catalyst to form 1,3-butadiene from ethanol. The optimal silver loading is 1-2 wt% on a MgO-silica support with a molar Mg/Si ratio of 2. The silver species and basic sites (Mg−O pairs and basic OH groups) are of prime importance in the 1,3-butadiene production, catalyzing mainly the ethanol dehydrogenation and the aldol condensation, respectively.
A highly active Sn site with Lewis acid properties is identified in post-synthetically synthesized Sn/DeAlβ catalyst, prepared by liquid-phase Sn grafting of a dealuminated β-zeolite. Though apparently similar Sn active-site structures have been reported for the post-synthetic and the conventional hydrothermal Snβ, detailed study of the electronic structure and redox behavior of Sn with EXAFS, XANES, DR UV–vis, and TPR clearly reveals dissimilarities in geometry and electronic properties. A model of the active Sn site is proposed using a contemporary interpretation of inner-/outer-sphere coordination, assuming inner-sphere coordination of SnIV with three framework SiO– and one outer-sphere coordination by a distant charge-balancing SiO–, resulting in a separated Lewis acid–base pair. Stabilization of this geometry by a nearby water molecule is proposed. In comparison with active Sn sites in a hydrothermally synthesized Snβ, those in the grafted dealuminated material are sterically less demanding for substrate approach, while the low inner-sphere coordination of Sn leads to a stronger Lewis acidity. Proximate silanols in the active-site pocket, identified by FTIR, 29Si MAS NMR, 1H–29Si CP MAS NMR, DR NIR, and TGA, may impact local reagent concentration and transition states stabilization by hydrogen bonding. The structural dissimilarity of the active Sn site leads to a different kinetic behavior. Kinetic experiments using two Lewis-acid-catalyzed reactions, Baeyer–Villiger and Meerwein–Ponndorf–Verley, show differences that are reaction-type dependent and have different entropic (like sterical demand and hydrogen bonding) and enthalpic contributions (Lewis acid strength). The active-site model, containing both inner- and outer-sphere ligands with the zeolite framework, may be considered as a general model for other grafted Lewis acid single sites.
Invited for the cover of this issue is the group of Bert Sels at the KU Leuven. The image represents the eternal life cycle of a renewable feedstock into a recyclable product. The Full Paper itself is available at .
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