Four metal-ceramic composite coatings were prepared by laser cladding (LC) using Hastelloy C-276, nano-TiC and micro-TiB2 as raw materials to improve the surface properties and extend the service life of 316L stainless steel. The microstructure and mechanical properties were analyzed by metallographic microscopy, scanning electron microscopy (SEM), X-ray diffraction (XRD), Vickers hardness experiments, and friction and wear testing. The TiC and TiB2 phases were detected in the coating, exhibiting homogenous distribution as their content increased. As a result, the strengthening effect of the coating was enhanced, improving microhardness relative to that of the 316L substrate. The wear test revealed that the Hastelloy coating exhibited poor wear resistance, but the addition of TiC and TiB2 particles improved the wear resistance by reducing the wear rate. The lowest average coefficient and wear rate were attained at 50% and 70% ceramic contents, respectively. However, abundant hard particles on the surface easily fell off during the wear, which further impeded the surface degradation and increased the friction coefficient.
Alloy steel components can be subjected to serious damage from a variety of conditions during the industrial production procedures, such as wear and fracture failure. Therefore, the preparation of gradient-reinforced layers on the surface of the alloy steel was considered an effective technique to improve the performance. Along these lines, a 40Cr alloy steel, which was commonly used in industry, was systematically investigated in this work. The nano TiC ceramic material was selected in the hard phase. In this work, continuous-wave laser was used to fabricate gradient reinforced layers, which provided a technical reference for the development of protective reinforcement layers for alloy steels with excellent mechanical properties. A dense structure was formed inside the nano TiC gradient reinforced layer, which has a lower friction coefficient (0.25) and wear loss weight (23 mg). The height of the surface material loss under a heavy load wear environment (187 μm) was lower than that of a bare 40Cr alloy steel sample (1116 μm). The impact energy of the nano TiC gradient reinforced layer (75.27 J/cm2) was higher than that of a bare 40Cr alloy steel sample (15.25 J/cm2). Both the wear behavior and impact toughness strengthening mechanism of the nano TiC gradient reinforced layer were revealed.
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