Plant press slag (PPS) containing abundant cellulose and starch is a byproduct in the deep processing of fruits, cereals, and tuberous crops products. PPS can be modified by using caustic soda and chloroacetic acid to obtain an inexpensive and environmentally friendly filtrate reducer of drilling fluids. The optimum mass ratio of mNaOH:mMCA:mPPS is 1:1:2, the optimum etherification temperature is 75 °C, and the obtained product is a natural mixture of carboxymethyl cellulose and carboxymethyl starch (CMCS). PPS and CMCS are characterized by using X-ray diffraction, scanning electron microscopy, Fourier transform infrared spectroscopy, thermogravimetric, X-ray photoelectron spectroscopy, and elemental analysis. The filtration loss performance of CMCS is stable before and after hot-rolling aging at 120 °C in 4.00% NaCl and saturated NaCl brine base slurry. The minimum filtration loss value of CMCS is 5.28 mL/30 min at the dosage of 1.50%. Compared with the commercial filtrate reducers with a single component, i.e., carboxymethyl starch (CMS) and low viscosity sodium carboxymethyl cellulose (LV-CMC), CMCS have a better tolerance to high temperature of 120 °C and high concentration of NaCl. The filtration loss performance of low-cost CMCS can reach the standards of LV-CMC and CMS of the specification of water-based drilling fluid materials in petroleum industry.
An oil-in-water nanomicron wax emulsion with oil phase content 45 wt% was prepared by using the emulsifying method of surfactant-in-oil. The optimum prepared condition is 85°C, 20 min, and 5 wt% complex emulsifiers. Then the abovementioned nanomicron emulsifying wax was immersed into a special water-soluble polymer in a certain percentage by the semidry technology. At last, a solidified self-dispersed nanomicron emulsified wax named as Ewax, a kind of solid lubricant for water based drilling fluid, was obtained after dried in the special soluble polymer containing emulsifying wax in low temperature. It is shown that the adhesion coefficient reduced rate(ΔKf)is 73.5% and the extreme pressure (E-P) friction coefficient reduced rate(Δf)is 77.6% when the produced Ewax sample was added to fresh water based drilling fluid at dosage 1.0 wt%. In comparison with other normal similar liquid products, Ewax not only has better performances of lubrication, filtration loss control property, heat resistance, and tolerance to salt and is environmentally friendly, but also can solve the problems of freezing in the winter and poor storage stability of liquid wax emulsion in oilfield applications.
Biogas residues (BR) containing cellulose and lignin are produced with the rapid development of biogas engineering. BR can be used to prepare the filtrate reducer of water-based drilling fluid in oilfields by chemi-cal modification. BR from anaerobically fermenting grain stillage was alkalized and etherified by caustic soda and chloroacetic acid to prepare filtrate reducer, which was named as FBR. The long-chain crystalline polysaccharides were selected as dispersing agents (DA), and the water-soluble silicate was used as the cross-linking agent. After the hot rolling of FBR in saturated saltwater base mud for 16 h at 120°C, the filtration loss was increased from 7.20 mL/30 min before aging to 8.80 mL/30 min after aging. Compared with the commercial filtrate reducers, FBR had better tolerance to high temperature and salt, and lower cost.
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