Commercial hydroxyapatite powders were electrophoretically deposited on titanium substrates. In this study, the effect of deposition durations and applied voltages on deposition yield was investigated. Green and sintered coatings were studied by SEM and XRD. It was observed that by applying low voltages and presedimentation, uniform and smooth hydroxyapatite coating can be prepared. In order to obtain roughened hydroxyapatite coatings, high voltages have to be applied. It was concluded that experimental conditions of powder concentration, applied potential, and presedimentation have a significant effect on the deposited coating morphology.

The objective of the present study was to define the optimal conditions and characterizations of hydroxyapatite (HA) coatings on titanium by electrophoretic deposition (EPD). The EPD processing parameters, such as deposition time, HA concentration level in the suspension, and applied voltage are experimentally determined. A good packing, crack-free and uniform HA coating on titanium was prepared. Then the coatings were sintered at 800 °C for 2 h. The sintered coatings presented a very homogeneous polycrystalline structure free of cracks. The results show that the application of EPD is an effective method in obtaining HA coatings with good properties.

Electrophoretic deposition was used for HA coating on dental implants with different coating thickness. The HA coating thickness was examined in terms of applied voltage and time, and powder concentration in suspension. Nano-size HA and SiO2-CaO-P2O5-B2O3 bioglass powders were synthesized by sol-gel method. Polyvinyl alcohol (3 wt%) as a binder was resolved in ethyl alcohol, then, nano HA powder was dispersed ultrasonically in the mixture for 15 min and pH was adjusted with HNO3 for positive charging on particle. Titanium substrate was held on cathode and counter electrode was platinum. HA with 0.5 % and 0.03 % of powder concentration was deposited electrophoretically at 10~20 V for 1~20 minutes. The thickness of as-deposited HA layer decreased from nearly 80 µm (0.5 %, 20 V, 10 min) to 4~5 µm (0.03%, 10V, 1 min) as powder concentration, applied voltage and time decreased, respectively. The surface of HA coating layer deposited in lower powder concentration showed much more homogeneous and relatively dense morphology, in contrast, the surface in thick suspension became rough or porous and was easily spalled. In a co-deposition of HA and bioglass, co-deposited glass played an important role in increasing bonding strength between coating layer and substrate. It is believed that electrophoretic deposition method can be one of alternatives for relatively thin and easy HA coating.

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