Further optimal design of an axial-flow water pump calls for a thorough recognition of the characteristics of the complex turbulent flow field in the pump, which is however extremely difficult to be measured using the up-to-date experimental techniques. In this study, a numerical simulation procedure based on computational fluid dynamics (CFD) was elaborated in order to obtain the fully three-dimensional unsteady turbulent flow field in an axial-flow water pump. The shear stress transport (SST) k-ω model was employed in the CFD calculation to study the unsteady internal flow of the axial-flow pump. Upon the numerical simulation results, the characteristics of the velocity field and pressure field inside the impeller region were discussed in detail. The established model procedure in this study may provide guidance to the numerical simulations of turbomachines during the design phase or the investigation of flow and pressure field characteristics and performance. The presented information can be of reference value in further optimal design of the axial-flow pump.

This paper investigates the hydrodynamic characteristic of a single-stage centrifugal pump with inlet inducer and outlet Radial Guided Vanes (RGVs) influenced by the clocking effect for the first time. Different from general ones, the outlet RGVs in this paper have specificities. The hydraulic performance and dynamic characteristics of the centrifugal pump are numerically studied and validated by experiments. The results indicate that there is an optimum position of RGVs that can not only increase the pump head and efficiency but also reduce the pressure fluctuation intensity. A non-dimensional parameter describing the velocity non-uniformity of the impeller outlet is first proposed, which is negatively related to the pump's hydraulic performance. The clocking position of the RGVs will affect the velocity homogeneity at the impeller outlet, and further influence the hydraulic characteristics of the pump. Besides, the clocking effect of outlet RGVs mainly affects the amplitudes of BPF for both the pressure fluctuation and radial force, and the most obvious frequency of pressure pulsation and radial force is 3 BPF correlating with the inlet inducer. It is recommended to install the volute-tongue tip near the middle of two vanes.

Flow induced vibration due to the dynamics of rotor-stator interaction in an axial-flow pump is one of the most damaging vibration sources to the pump components, attached pipelines, and equipment. Three-dimensional unsteady numerical simulations were conducted on the complex turbulent flow field in an axial-flow water pump, in order to investigate the flow induced vibration problem. The shear stress transport (SST) -model was employed in the numerical simulations. The fast Fourier transform technique was adopted to process the obtained fluctuating pressure signals. The characteristics of pressure fluctuations acting on the impeller were then investigated. The spectra of pressure fluctuations were predicted. The dominant frequencies at the locations of impeller inlet, impeller outlet, and impeller blade surface are all 198 Hz (4 times of the rotation frequency 49.5 Hz), which indicates that the dominant frequency is in good agreement with the blade passing frequency (BPF). The first BPF dominates the frequency spectrum for all monitoring locations inside the pump.

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