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This work presents the analysis, design and optimization of a permanent magnet synchronous motor (PMSM) for an electric vehicle (EV) used for campus patrol with a specific drive cycle. Firstly, based on the collected data like the parameters and speed from a test EV on the campus road, the dynamic calculation of the EV is conducted to decide the rated power and speed range of the drive PMSM. Secondly, according to these requirements, an initial design and some basic design parameters are obtained. Thirdly, optimization process is implemented to improve the performance of the designed PMSM. The permanent magnet (PM) structure, airgap length and stator core geometry are optimized respectively in this step. Different optimization processes are proposed to meet multiple optimization objectives simultaneously. Based on the finite element analysis (FEA) method, it is found that the harmonic of the optimized PMSM is lower than that of the initial design, and the torque ripple is reduced by 24%. The effectiveness of optimization on the core loss and PM eddy loss is validated and the temperature rise is suppressed effectively. Finally, a prototype is fabricated for the optimized PMSM and an experimental platform is developed. The test results verify that the optimized PMSM meets the requirements of the specific campus patrol EV well.

This paper investigates the design principles and performance optimization for segmented-rotor switched reluctance motors (SRSRMs) with different rotor pole numbers for belt-driven starter generators of hybrid electric vehicles. For the design principles, several constraints are derived for the numbers of stator and rotor poles, the dimensions and the number of winding turns. Two SRSRMs with 16/10 and 16/14 stator/rotor poles are presented according to these principles. For the performance optimization, the two motors are optimized individually for maximizing the torque. To evaluate the effect of different segmented-rotor numbers, the overall performances of the two SRSRMs are investigated and compared. It is found that the 16/14 SRSRM has higher flux linkage and static torque. The 16/14 SRSRM exhibits higher torque and lower torque ripple at low speed operation. While at high speed, the 16/10 SRSRM performs better in torque and power densities. Compared with the 16/14 SRSRM, the 16/10 SRSRM has higher final steady speed under the same startup condition. The 16/10 SRSRM can achieve higher steady speed under starter mode, and provide higher generated power under braking mode. Moreover, the 16/10 SRSRM exhibits higher efficiency in the most feasible speed range, especially in high speed range, and it has wider high-efficiency area. Finally, a 16/10 SRSRM is prototyped and tested to validate the simulation results.

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