Covalent organic
frameworks (COFs) are typically isolated as microcrystalline
powders. It remains fundamentally challenging to fabricate COFs into
high-quality self-standing films to take full advantage of their ordered
pore channels for molecular separation. Here, we report a new strategy
for fabricating self-standing imine-linked COF films via homogeneous
polymerization where films emerge from clear solutions without forming
amorphous precipitates. The abundant basic nitrogen atoms of the monomers
acted as a reaction controller to realize the homogeneous polymerization
and also promoted the tight self-aggregation of COF crystallites to
form compact films via H-bonding. The chemically supported self-standing
COF films on nylon membranes were also developed via an in situ growth
method. The resulting films showed an unprecedentedly ultrafast permeance
of 2822 L m–2 h–1 MPa–1 with a high rejection rate (99.8%) in the filtration of a congo
red (CR) solution, demonstrating the advantage of this new strategy
in fabricating high-quality self-standing COF films.
Covalent
organic frameworks (COFs) have emerged as highly promising
membrane materials owing to their intrinsic, tunable, and uniform
pores. Due to their poor processing ability, the grand challenge for
fabricating a COF film is to assemble COF crystallites into a membrane
form. In addition, low crystallinity remains one of the major concerns
for COF films. Herein, we report a “homogeneous–floating–concentrating”
strategy for synthesizing highly crystalline self-standing COF films
under mild conditions. This strategy takes advantage of a homogeneous
synthesis and utilizes the slow concentration of a homogeneous reaction
solution by solvent extraction and osmotic pressure to motivate the
condensation reaction and push the assembly of COF crystallites to
form compact films. Highly crystalline COFs were formed from the beginning
of the reaction, overcoming the time mismatch between polymerization
and crystallization. This strategy produced a series of self-standing
COF films with superior crystallinity and porosity, better than corresponding
COF films or powders reported in the literature. We synthesized a
COF film with an unprecedentedly high surface area (3251 m2 g–1). These COF films exhibited outstanding permeance
both for organic solvent and dye solutions along with excellent selectivity.
A prominent instance is the TBDH film, which displays superior rejection
(>99.9%) to Congo red solution, and unprecedented acetone and hexane
permeances of 8939 and 9889 L m–2 h–1 MPa–1, respectively.
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