Ice accumulation causes great risks
to aircraft, electric power
lines, and wind-turbine blades. For the ice accumulation on structural
surfaces, ice adhesion force is a crucial factor, which generally
has two main sources, for exampple, electrostatic force and mechanical
interlocking. Herein, we present that surface acoustic waves (SAWs)
can be applied to minimize ice adhesion by simultaneously reducing
electrostatic force and mechanical interlocking, and generating interface
heating effect. A theoretical model of ice adhesion considering the
effect of SAWs is first established. Experimental studies proved that
the combination of nanoscale vibration and interface heating effects
lead to the reduction of ice adhesion on the substrate. With the increase
of SAW power, the electrostatic force decreases due to the increase
of dipole spacings, which is mainly attributed to the SAW induced
nanoscale surface vibration. The interface heating effect leads to
the transition of the locally interfacial contact phase from solid–solid
to solid–liquid, hence reducing the mechanical interlocking
of ice. This study presents a strategy of using SAWs device for ice
adhesion reduction, and results show a considerable potential for
application in deicing.
Moisture condensation, fogging, and frost or ice formation on structural surfaces cause severe hazards in many industrial components such as aircraft wings, electric power lines, and wind-turbine blades. Surface-acoustic-wave (SAW) technology, which is based on generating and monitoring acoustic waves propagating along structural surfaces, is one of the most promising techniques for monitoring, predicting, and also eliminating these hazards occurring on these surfaces in a cold environment. Monitoring condensation and frost/ice formation using SAW devices is challenging in practical scenarios including sleet, snow, cold rain, strong wind, and low pressure, and such a detection in various ambient conditions can be complex and requires consideration of various key influencing factors. Herein, the influences of various individual factors such as temperature, humidity, and water vapor pressure, as well as combined or multienvironmental dynamic factors, are investigated, all of which lead to either adsorption of water molecules, condensation, and/or frost/ice in a cold environment on the SAW devices. The influences of these parameters on the frequency shifts of the resonant SAW devices are systematically analyzed. Complemented with experimental studies and data from the literature, relationships among the frequency shifts and changes of temperature and other key factors influencing the dynamic phase transitions of water vapor on SAW devices are investigated to provide important guidance for icing detection and monitoring.
The combination of microstructures and nanostructures has broad application prospects. However, most existing methods are oriented to fabricating microstructures and nanostructures separately, and the fabrication of nanostructures on a microstructured surface at the wafer level is rarely studied. In this work, a new method of fabricating large-area high aspect ratio nano-cylinders on micro-pillars based on a colloidal crystal mask is proposed. An experimental device for stripping and draining was designed to create a polystyrene colloidal crystal mask. Together with reactive-ion etching and metal-assisted chemical etching, high aspect ratio nano-cylinders on micro-pillars with controllable size were obtained on a 4-inch silicon wafer. Wetting tests were performed on four groups of fabricated structures of different sizes, and the results showed that all samples were superhydrophobic. Thus, a method for fabricating uniform, size-controllable, large-area high aspect ratio nano-cylinders on micro-pillars with great potential as a superhydrophobic engineering material is proposed.
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