According to the working principle of the A10VNO swashplate axial piston pump, the output flow model of an axial piston pump in an ideal state and the output flow theoretical model of an axial piston pump considering the leakage and flow distribution process are established. The output flow pulsations of odd and even piston pumps are simulated and analyzed by Matlab, and the influence of a closed dead angle and a mismatch angle of the port plate on the output flow pulsation of the pump is obtained. Based on the theoretical model, AMESim is used to establish the overall model of the axial piston pump considering leakage, flow distribution process and oil compressibility under constant working conditions. By setting six different flow distribution boundary conditions corresponding to the theoretical research, the influence of flow distribution plate structure on pump output flow pulsation is studied. A test-bed was built and verified by experiments. The results show that when the mismatch angle of the valve plate is 3–5° and the dead angle is 6–10°, the difference between the output flow pulsations of the odd and even piston pumps is very small, so in the hydraulic pump hydraulic motor system, when the hydraulic pump is used as a hydraulic motor under the condition of power recovery, the odd number or adjacent even number of hydraulic motors are appropriate.
Based on the nonlinear piezomagnetic equation, the piezomagnetic effect of prismatic iron-cobalt alloy is analyzed by using the ANSYS finite element simulation platform. The variation of the dynamic piezomagnetic coefficient of the iron-cobalt alloy under different bias magnetic fields and different stress was studied through simulation. Referring to the working condition of the tractor force sensor and according to the principle of magnetic circuit superposition, a piezomagnetic force sensor was designed and manufactured using iron-cobalt alloy. According to the electromagnetic theory and piezomagnetic effect, the three-dimensional model and magnetic circuit mathematical model of the sensor are established, and the system simulation model of the piezomagnetic sensor was established based on the MATLAB/Simulink module. The experimental platform of the magnetostrictive force sensor was built to verify the correctness of the simulation model, and the effects of bias magnetic field and force on the output characteristics are studied. The simulation and experimental results show that the maximum piezomagnetic coefficient was 9.2 T/GPA when the bias magnetic field intensity was 14.74 kA/m. The force measuring range of the sensor is 0–120 kN, and the sensor has high sensitivity within 0–80 kN. The sensor has a simple structure, is suitable for the force measurement and control of an electro-hydraulic lifter under heavy load, and can better adapt to the harsh working environment.
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