The inlet oil temperature of the rotor system with high-speed and light-load turbocharger will change during operation, which will change the vibration characteristics of the rotor system and even cause vibration accidents. Taking a certain type of high-speed and light-load turbocharger rotor system as the research object, the changes in oil film viscosity, friction power consumption, oil film temperature rise, and ring speed ratio with the inlet oil temperature of floating ring bearings are analyzed. A dynamic finite-element model of the turbocharger rotor–floating-ring-bearing system is constructed, and the finite-element model is verified through the critical speed and colormap spectrogram. The Newmark integral method is used to analyze the nonlinear transient response of the rotor system, and the influence of the inlet oil temperature on the vibration response characteristics of the rotor system is studied. The results show that an increase in the inlet oil temperature leads to a decrease in the internal and external oil film viscosities, frictional power consumption, temperature rise, and an increase in the ring speed ratio. When the inlet oil temperature increases from 50 °C to 130 °C, the amplitude of the inner oil film oscillation will gradually decrease, but the amplitude of the outer oil film vortex will gradually increase, and the journal speed point where the inner oil film oscillation and the outer oil film vortex will appear about 30% in advance. In summary, the rotor vibration is better when the inlet oil temperature is about 90 °C. The conclusion of this paper can provide a theoretical reference for selecting the operating parameters of the rotor system with the least vibration for high-speed light-load turbochargers.
The internal thread texture causes changes in the dynamic characteristics of the oil film of the semi-floating ring bearing, which affects the amplitude of vibration and operating life of the turbocharger rotor system. Based on the fluid lubrication theory, the oil film governing equation of a semi-floating ring bearing with surface texture parameters is derived. The effects of the texture depth, position, and number of turns of the internal thread on the dynamic characteristics of the bearing oil film, such as the maximum pressure, load-carrying capacity and stiffness damping, are analyzed. Taking a type of turbocharger as an example, a hydrodynamic model is established to analyze the oil film lubrication in the semi-floating ring bearings, and the dynamic characteristic of the oil film is analyzed by computational fluid dynamics method. The results show that the maximum pressure, bearing capacity, and stiffness damping coefficient of oil film increase firstly and then decrease with the increase of texture depth and the number of thread turns in the range of journal rotation speed from 1000 to 20,0000 r/min. Compared with the non-texture bearings, the dynamic characteristics coefficients of the oil film such as bearing capacity and stiffness damping increase the most, when the depth of texture is 0.006 mm and the number of thread turns is 9. Secondly, the dynamic characteristic coefficient of oil film is improved when the texture is distributed in the middle than on both sides. The thread texture with appropriate parameters can suppress the rotor system vibration amplitude. The conclusion can provide a reference for the design of textual parameters of semi-floating ring bearings.
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