Lignin can be a candidate as a charring agent applied in halogen-free flame retardant polymers, and incorporation of silicon and nitrogen elements in lignin can benefit to enhancing its thermal stability and charring ability. In the present work, wheat straw alkali lignin (Lig) was modified to incorporate silicon and nitrogen elements by γ-divinyl-3-aminopropyltriethoxysilane, and the modified lignin (CLig) was combined with ammonium polyphosphate (APP) as intumescent flame retardant to be applied in poly(Lactic acid) (PLA). The flame retardancy, combustion behavior and thermal stability of PLA composites were studied by the limited oxygen index (LOI), vertical burning testing (UL-94), cone calorimetry testing (CCT) and thermogravimetric analysis (TGA), respectively. The results showed a significant synergistic effect between CLig and APP in flame retarded PLA (PLA/APP/CLig) occured, and the PLA/APP/CLig had better flame retardancy. CCT data analysis revealed that CLig and APP largely reduced the peak heat release rate (PHRR) and total heat release rate (THR) of PLA, indicating their effectiveness in decreasing the combustion of PLA. TGA results exhibited that APP and CLig improved the thermal stability of PLA at high temperature. The analysis of morphology and structure of residual char indicated that a continuous, compact and intumescent char layer on the material surface formed during firing, and had higher graphitization degree. Mechanical properties data showed that PLA/APP/CLig had higher tensile strength as well as elongation at break.

In this study, fly ash (FA) was used as a synergist to enhance the fire resistance of intumescent flame retardant polypropylene containing hydroxymethylated lignin. Effects of fly ash on flame retardancy and thermal stability properties of polypropylene (PP) composites were investigated using a limiting oxygen index (LOI) meter, UL‐94 vertical combustion tester, cone calorimeter, and thermogravimetric analyzer. The results showed that during combustion, incorporation of FA can effectively solve the dripping problem of the PP composites. Addition of 0.5% loading amount fly ash into the PP composite (0.5FA/IFR/PP) enhanced the flame retardancy significantly. Additionally, its LOI value increased from 28% to 33%, and UL‐94 vertical burning passed V‐0 grade from V‐2 rate. Notably, owing to addition of the fly ash, the peak of heat release rate of the pure PP decreased by 58.0%. Moreover, the release of CO2 and CO was largely suppressed, and higher char residue was obtained for 0.5FA/IFR/PP. Fire safety of the PP composites was significantly improved. From the analysis of charring residues, a possible flame retardant mechanism was proposed. That is, incorporation of fly ash increased the formation of a denser and intact char layer, which is important in inhibiting heat and flammable gases generated during combustion of underlined matrix.

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