Moving contact components are common in mechanical systems, and they exhibit a large rigid motion with linear‐elastic deflection under contact boundary conditions. The finite element method can capture local deformation and high gradient stresses, but finely meshed contact interfaces lead to numerous degrees of freedom. Model order reduction techniques for multibodies are effective, but moving contact interfaces also introduce multiple interface degrees of freedom. In the present method, the interface degrees of freedom are retained to ensure the accuracy of the local response induced by contacts, but the computational scale is not further enlarged. The motion of moving contact components is described by the floating frame of reference formulation. A free‐interface component mode synthesis method is proposed for model order reduction. Kept free‐interface normal modes represent global flexibility and residual modes accurately compensate for the local quasi‐static responses of omitted modes induced by contacts. The contribution of residual modes is represented by interface load coordinates, which can be directly evaluated by contact forces. The contacts are calculated with the present contact algorithm. The accuracy and efficiency of the proposed method are fully demonstrated through correlation with the finite element method in gear meshing simulations.
scite is a Brooklyn-based organization that helps researchers better discover and understand research articles through Smart Citations–citations that display the context of the citation and describe whether the article provides supporting or contrasting evidence. scite is used by students and researchers from around the world and is funded in part by the National Science Foundation and the National Institute on Drug Abuse of the National Institutes of Health.