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The 7R 6-DOF robots with hollow nonspherical wrist have been proven more suitable for spray painting applications. However, the inverse kinematics of this kind of robot is still imperfect due to the coupling between position and orientation of the end-effector (EE). In this paper, a new and efficient algorithm for the inverse kinematics of a 7R 6-DOF robot is proposed. The proposed inverse kinematics algorithm is a two-step method. The geometry of the 7R 6-DOF robot is analyzed. A comparison between the 7R 6-DOF robot and the well-known equivalent 6R robot is made. Based on this comparison, a rational transformation between these two kinds of robots is constructed. Then the general inverse kinematics algorithm of the equivalent 6R robot is applied to calculate the approximate solutions of the 7R 6-DOF robot, in the first step. The Damped Least-Squares (DLS) method is employed to derive the exact solutions, in the second step. The accuracy and efficiency of the algorithm are tested on a 7R 6-DOF painting robot. The results show that the proposed algorithm is more advantageous in the case without an approximate solution, such as the initial point of a continuous trajectory.

The 7R 6-degree-of-freedom robots with hollow non-spherical wrist have been proven more suitable to spray painting. However, the inverse kinematics of this robot is still imperfect due to the coupling between position and orientation of the end-effector. In this article, a reliable numerical iterative algorithm for the inverse kinematics of a 7R 6-degree-offreedom robot is proposed. Based on the geometry of the robot, the inverse kinematics is converted into a onedimensional iterative research problem. Since the Jacobian matrix is not utilized, the proposed algorithm possesses good convergence, even for singular configurations. Moreover, the multiple-solution problem in the inverse kinematics is also discussed. By introducing three robot configuration indicators which are prespecified by a user, the correct solution could be chosen from all the possible solutions. In order to verify the accuracy and efficiency of the proposed algorithm, several simulations are implemented on a practical 7R 6-degree-of-freedom painting robot. The result shows that the proposed algorithm is more advantageous for a continuous trajectory.

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