The differences in thermal contraction of the composite materials in a cable in conduit conductor (CICC) for the International Thermonuclear Experimental Reactor (ITER), in combination with electromagnetic charging, cause axial, transverse contact and bending strains in the Nb 3 Sn filaments. These local loads cause distributed strain alterations, reducing the superconducting transport properties. The sensitivity of ITER strands to different strain loads is experimentally explored with dedicated probes. The starting point of the characterization is measurement of the critical current under axial compressive and tensile strain, determining the strain sensitivity and the irreversibility limit corresponding to the initiation of cracks in the Nb 3 Sn filaments for axial strain. The influence of spatial periodic bending and contact load is evaluated by using a wavelength of 5 mm. The strand axial tensile stress-strain characteristic is measured for comparison of the axial stiffness of the strands. Cyclic loading is applied for transverse loads following the evolution of the critical current, n-value and deformation. This involves a component representing a permanent (plastic) change and as well as a factor revealing reversible (elastic) behavior as a function of the applied load.The experimental results enable discrimination in performance reduction per specific load type and per strand type, which is in general different for each manufacturer involved. Metallographic filament fracture studies are compared to electromagnetic and mechanical load test results. A detailed multifilament strand model is applied to analyze the quantitative impact of strain sensitivity, intrastrand resistances and filament crack density on the performance reduction of strands and full-size ITER CICCs. Although a full-size conductor test is used for qualification of a strand manufacturer, the results presented here are part of the ITER strand verification program. In this paper, we present an overview of the results and comparisons.
A benchmarking experiment was conducted to compare strain measurement facilities at the National Institute of Standards and Technology (NIST) and the University of Twente. The critical current of a bronze-route wire, which was fabricated for the International Thermonuclear Experimental Reactor (ITER), was measured as a function of axial strain and magnetic field in liquid helium at both institutes. NIST used a Walters' spring strain device and University of Twente used a bending beam ("Pacman") apparatus. The ITER bronze-route wire investigated had a very high irreversible strain limit that allowed comparing data over a wide range of applied strain between 1% and 1%. Similarities of the data obtained by use of the two apparatuses were remarkable, despite the many differences in their design and techniques.
The ITER magnet system uses cable-in-conduit conductor (CICC) technology with individual strands twisted in several stages resulting in a rope-type cable, which is inserted into a stainless steel conduit. The combination of high current (up to 68 kA) and background magnetic field (up to 13 T) results in large transverse Lorentz forces exerted on the conductors during magnet system operation. The high transverse forces, accompanied with the cyclic nature of the load, have a strong influence on the conductor properties. The Twente Cryogenic Cable Press is used to simulate the effect of the Lorentz forces on a conductor comparable to the ITER magnet operating conditions. An overview is presented of the AC coupling and hysteresis loss, mechanical deformation characteristics and inter-strand contact resistance measurement results obtained on full-size ITER CICCs measured in the Twente Cryogenic Cable Press. The aim of this work is to characterize conductors' electromagnetic and mechanical properties during cycling of the load up to 30 000 cycles. The evolution of the magnetization (AC coupling loss time constant nτ), mechanical properties and inter-strand resistance R c between selected strands is presented along with loading history. The R c between first triplet strands is also measured as a function of applied load. It is shown that transverse load cycling has a strong influence on the CICC properties. An overview of the results for eight toroidal field conductors, two central solenoid conductors, three poloidal field conductors of different types (PF1&6, PF4, PF5), one main bus-bar and one correction coil conductor is presented.
Japan Atomic Energy Agency has developed four types of Nb 3 Sn strand which can be used in the ITER TF coils. One is a strand made by an internal tin process strand and the others are bronze process strands. The achieved critical current density is more than 790 A/mm 2 in the bronze process strands and more than 980 A/mm 2 in the internal tin process strand under 4.2 K temperature and 12 T magnetic field and there is hysteresis loss of less than 770 mJ/cc under 3 T cycle. Since these strands are utilized with an external strain, it is necessary to evaluate strain dependency to confirm the ITER conductor design. An apparatus to measure the strain dependency was newly developed. It has a horseshoe-shaped ring to produce uniform axial compressive or tensile strain along the strand length, a strand being soldered on the outer surface of the ring. The detailed strand characteristics were investigated subjecting the developed strands to a magnetic field from 10 T to 13 T, a strain from about 0.8% to 0.5%, and a temperature from 4.2 K to the critical temperature. When the critical current is normalized to that under the conditions where strain is intrinsically zero, the bronze process strands exhibit better performance than the internal tin process strand. However, the three bronze process strands do not exhibit the same I -strain characteristics. Two types of scaling relations are applied to the data, and good expressions of strand performance were obtained by the least square method within 3 A as RMS.
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