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Purpose The purpose of this paper is to investigate the void coalescence and corrosion behaviour of titanium Grade 4 sheets during single point incremental forming (SPIF) process with various spindle rotational speeds. The development of corrosion pits in 3.5 (%) NaCl solution has also been studied during SPIF process. Design/methodology/approach In this current research work, the void coalescence analysis and corrosion behaviour of titanium Grade 4 specimens were studied. A potentio-dynamic polarization (PDP) study was conducted to investigate the corrosion behaviour of titanium Grade 4 processed samples with various spindle speeds in 3.5 (%) NaCl solution. The scanning electron microscope and transmission electron microscope analysis was carried out to study the fracture behaviour and corrosion morphology of processed samples. Findings The titanium Grade 4 sheets obtained better formability and corrosion resistance by increasing the CNC spindle rotational speeds. In fact that, the significant plastic deformation affects the corrosion rate with various spindle speeds were recorded. Originality/value The spindle rotational speeds and vertical step depths increases then the titanium Grade 4 sheets showed better formability, void coalescence and corrosion behaviour as the same is evidenced in forming limit diagram and PDP curves.

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Thermo-mechanical treatment, in particular, cryo-rolling is a unique technique to produce super high strength AA-7xxx aluminium alloys with ultra-fine grained structure. In order to conduct the rolling at room temperature and cryo-temperature (liquid N2 (-190°C)), the AA-7xxx alloy ingot was rolled from 6mm to 1mm with 85% reduction in thickness. Optical microscopy, XRD, electron microscopy, hardness and tensile testing were conducted on the rolled alloy for understanding the phase changes and evaluating the mechanical properties. The alloy rolled at liquid nitrogen (LN2) exhibits very high strength with reasonable ductility. Corrosion behaviour of AA-7xxx series aluminium alloy various conditions in NaCl (3.5%) solution were investigated. Cold rolled and cryo rolled alloy exhibits better corrosion resistance than that of cast.