In this work, a decoupling control system is designed for the riser section
of the fluid catalytic cracking unit (FCCU). The decentralized control
system is implemented on FCCU to estimate the magnitude of the interactions
using relative gain array (RGA). Interactions among the loops are
minimized by applying the decoupling control strategy to decentralized
FCCU. Relative normalized gain array and dynamic relative gain array
(dRGA) are computed for the closed-loop FCCU and used to design the
decouplers for the process. The advantages of the decoupling control
strategy are a simple design and it does not need extensive calculations.
This method gives a dynamic decoupler in the form of lead/lag modules
with time delays. PI controllers can be designed efficiently for controlling
the riser temperature, mass fractions of gasoline, and LPG. The decentralized
controller and the decoupling control system performances are studied
on the basis of the closed-loop performance of control variables,
and it is found that the decoupler performs better.
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