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Abstract:The rotor eddy current losses of a high-speed permanent magnet synchronous motor reduce the efficiency of the motor and increase the temperature rise of the rotor. In severe cases, the permanent magnet of the rotor can be demagnetized, affecting the safe operation of the motor. In this paper, an analytical model of rotor eddy current losses calculation based on Maxwell equations is introduced. The eddy current losses of rotor structures, e.g., protection sleeve, shield layer and permanent magnets, are analyzed. The calculation results of rotor eddy current losses are compared with two-dimensional (2D) finite element analysis. The comparison verifies the accuracy and versatility of analytical calculation. Finally, the influences of the variables on eddy current losses in the derived model are analyzed. Based on the principle of minimizing eddy current losses, an optimized structure with copper layers covering both inner and outer surfaces of the protective sleeve is proposed. Furthermore, the optimized distribution parameter of copper film thickness is obtained.

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This paper pays attention to magnetic flux linkage optimization of a direct-driven surface-mounted permanent magnet synchronous generator (D-SPMSG). A new compact representation of the D-SPMSG nonlinear dynamic differential equations to reduce system parameters is established. Furthermore, the nonlinear dynamic characteristics of new D-SPMSG equations in the process of varying magnetic flux linkage are considered, which are illustrated by Lyapunov exponent spectrums, phase orbits, Poincaré maps, time waveforms and bifurcation diagrams, and the magnetic flux linkage stable region of D-SPMSG is acquired concurrently. Based on the above modeling and analyses, a novel method of magnetic flux linkage optimization is presented. In addition, a 2 MW D-SPMSG 2D/3D model is designed by ANSYS software according to the practical design requirements. Finally, five cases of D-SPMSG models with different magnetic flux linkages are simulated by using the finite element analysis (FEA) method. The nephograms of magnetic flux density are agreement with theoretical analysis, which both confirm the correctness and effectiveness of the proposed approach.