Flow boiling heat transfer in a horizontal microtube with inlet restriction (orifice) under uniform heating condition is experimentally investigated using FC-72 as working fluid. A stainless steel microtube with an inner diameter of 889 μm is selected as main microtube. Two microtubes with smaller diameters are assembled at the inlet of main microtube to achieve the restriction ratios of 50% and 20%. The experimental measurement is carried out at mass fluxes ranging from 160 to 870 kg/m2·s, heat fluxes varying from 6 to 170 kW/m2, inlet temperatures of 23 and 35 °C, and saturation pressures of 10 and 45 kPa. The effects of the orifices on two-phase pressure drop, critical heat flux (CHF), and flow boiling heat transfer coefficient are studied. The results show that the pressure drop caused by the orifice takes a considerable portion in the total pressure drop at low mass fluxes. This ratio decreases as the vapor quality or mass flux increases. The difference of normal critical heat flux in the microtubes with different orifice sizes is negligible. In the aspect of flow boiling heat transfer, the orifice is able to enhance the heat transfer at low mass flux and high saturation pressure, which indicates the contribution of orifice in the nucleate boiling dominated regime. However, the effect of orifice on flow boiling heat transfer is negligible in the forced convective boiling dominated regime.
Micromixers are vital components in micro total analysis systems. It is desirable to develop micromixers which are capable of rapidly mixing two or more fluids in a small footprint area, while minimizing mechanical losses. A novel planar scaled-up passive micromixer is experimentally investigated in this study. The design incorporates a 7-substream uneven interdigital inlet which supplies two liquid species in a parallel arrangement and promotes diffusion along the side walls. Forty-eight staggered teardrop-shaped obstruction elements located along the channel length combined with 32 side walls protrusions increase the two-fluid interfacial area while converging the flow due to periodic reductions in crosssectional area. The scaled-up micromixer has a mixing channel length of 110 mm with a mixing channel height and width of 2 and 5 mm, respectively. Experimental investigations are carried out at four locations along the channel length and at Reynolds numbers equal to 1, 5, 10, 25, 50, and 100, where the Reynolds number is calculated based on total two-fluid flow and the mixing channel hydraulic diameter. Flow visualization is employed to study flow patterns, while induced fluorescence (IF), using de-ionized water and low concentration Rhodamine 6G solutions, provides mixing efficiency data. Results show a change in dominant mixing mechanism from mass diffusion to mass advection, with a critical Reynolds number of 25. At high Reynolds numbers, the formation of additional lamellae is observed, as is the formation of Dean vortices in the vicinity of the teardrop obstructions. Of the tested cases, the highest outlet mixing efficiency, 68.5%, is achieved at a Reynolds number of 1, where mass diffusion dominates. At low Reynolds numbers, superior mixing efficiency is due primarily to the implementation of the uneven interdigital inlet. A comparable mixing length is proposed to allow for reasonable comparison with published studies. List of symbolsC Concentration (lg/L) D Diffusion coefficient (m 2 s -1 ) D H Hydraulic diameter (mm) H Channel height (mm) I Fluorescence intensity j diff Flux of diffusion (kg m -2 s -1 ) L Length (mm) M Mixing efficiency N Total number of samples U Average velocity (m s -1 ) W Width (mm) w p Width of pin (mm)Greek l Dynamic viscosity (N s m -2 ) q Density (kg m -3 )
A lamination inlet is proposed and optimized in this paper. The perpendicular incoming fluids are applied instead of parallel type. The total mixing length is fixed at 3.2 mm and the depth of channel is fixed at 0.1 mm. The tested Reynolds number is calculated at the entrance of downstream straight channel. The tested Reynolds numbers range from 5 to 200. The perpendicular incoming type enhances the mass-convection and enlarges the interface area. Two parameters, the radius of holes (R) and the distance between two holes (D1), are selected to achieve the optimization. Numerical simulation is used to estimate the mixing performance and flow characteristics. The results show that the vortices are generated in the microchannel. The interface becomes irregular. In order to evaluate the mixing improvement, the parallel lamination is also simulated. The comparison shows that the perpendicular inlet type has better mixing efficiency than the parallel lamination type. This inlet type could be connected with certain mixing element to achieve the applications in biochemistry.
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