The
excellent performance and safety of direct formic acid fuel
cells (DFAFCs) promote them as potential power sources for portable
electronic devices. However, their real application is still highly
challenging due to the poor power performance and high complexity
in the fabrication of catalyst electrodes. In this work, we demonstrate
a new gas diffusion electrode (GDE) with ultrathin PtCu alloy nanowire
(NW) arrays in situ grown on the carbon paper gas diffusion layer
surface. The growing process is achieved by a facile template- and
surfactant-free self-growth assisted reduction method at room temperature.
A finely controlled ion reduction process tunes the nucleation and
crystal growth of Pt and Cu leading to the formation of alloy nanowires
with an average diameter of about 4 nm. The GDE is directly used as
the anode for DFAFCs. The results in the half-cell GDE measurement
indicate that the introduction of Cu in PtCu NWs boosts the direct
oxidation pathway for formic acid. The Pt
3
Cu
1
NW GDE shows a 2.4-fold higher power density compared to the Pt
NW GDE in the membrane electrode assembly test in single cells.
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