Introduction: In order to improve the utilization efficiency of industrial waste discharged in the process of iron and steel metallurgy, a kind of material that can replace cement for mine filling is sought. In the test, steel slag (SS) and vanadium-titanium slag (VTS) were used as the primary raw materials to prepare cementing agents (CA). Then, combine it with vanadium-titanium iron ore tailings (VTIOTs) to make mine cemented paste backfill material (CPBM).Methods: The composition, properties and hydration mechanism of CPBM are studied through various tests, in-cluding mechanical property test, hydration heat test, X-ray diffraction (XRD), scanning electronic mi-croscopy (SEM), and fourier transform-infrared spectroscopy (FT-IR).Results: The results show that when the following conditions are met, the slump is 216 mm, and the 28-day flexural strength and compressive strength of CPBM reach 4.25 and 9.41 MPa, respectively, which meets the requirements of Chinese National Standard GB/T 39489-2020 Technical specification for the total tailings paste backfill: the mass percentage SS: VTS: phosphogypsum (PG): dicyandiamide waste slag (DWS) = 31:59:6:4; the content of compound phosphoric acid (CPA) accounts for 4% of the dry material; the cement sand ratio of CPBM is 1:4; the paste mass concentration (PMC) is 80%; and the content of water reducing agent (WRA) is 0.18%.Discussion: Mechanism studies show that the hydration product of the CA is mainly ettringite (AFt) and C-S-H gel. The addition of CPA promotes the hydration of active minerals in SS and VTS. The existence of PG pro-motes the formation of AFt, and the formation of AFt further promotes the fracture of [AlO4]5− and [SiO4]4− along the bridge oxygen in VTS and SS.
Introduction: In order to promote the comprehensive utilization of iron and steel solid waste, steel slag (SS), granulated blast furnace slag (GBFS), and flue gas desulfurization gypsum (FGDG) were used as raw materials to replace cement to prepare the full solid waste premixed solidified agent (PSA). Then PSA, iron ore tailings (IOTs), and water were mixed to prepare building foundation pit backfilling materials (BFPBM).Methods: Various tests were conducted to investigate the effects of SS fineness, SS content and mixing ratio of PSA on the properties of PFPBM, including mechanical property test, X-ray diffraction (XRD), scanning electronic microscopy (SEM), energy dispersive spectrometry (EDS) and synthetic precipitation leaching procedure (SPLP). The stability of the BFPBM was tested and the hydration mechanism of the PSA was analyzed.Results: The results show that when the specific surface area (SSA) of SS is 457 m2ˑkg-1, the paste mass concentration (PMC) is 79%, the mixing ratio of PSA is 20%, and the mix proportion of PSA is SS: FGDG: GBFS = 58:10:32. In this case, water-reducing agent (WRA) accounting for 0.18% of the total amount of PSA is added. The 28d compressive strength of BFPBM is greater than 0.40 MPa with the maximum value of 6.22 MPa, and the mixture slump of BFPBM is greater than 215 mm, which meets the index requirements of Chinese National Standard T/CECS 1037-2022 Technical Standard for Backfilling Project by Using Premixed Fluidized Solidified Soil.Discussion: According to the mechanism study, the mineral phases of the PSA after hydration are: C2S, C3S, Ca (OH)2, ettringite (AFT), C-S-H gel, and RO phase. C2S, C3S, CaSO4 and other substances gradually disappeared with the hydration, while the content of AFt and C-S-H gel substances increased. BFPBM prepared from iron and steel waste has high strength and environmental friendliness, making it have good application prospects in foundation pit backfilling and mine filling.
Introduction: In our study, various test methods were adopted to explore the mineralogical characteristics, grindability, particle morphology, particle size distribution, and environmental leaching toxicity of iron ore tailings (lOTs).Methods: The methods include petrographic analysis, X-ray diffraction (XRD), scanning electronic microscopy (SEM), synchronous thermal analyzer (DSC-TGA), electron probe X-ray microanalyser (EPMA), and synthetic precipitation leaching Procedure (SPLP).Results: The results show that the used IOTs contained 14.54% iron which was mainly stored in magnetite and pyrite. The content of iron silicate accounted for 11.82% of the total iron content. Most of it existed in silicate minerals, including grunerite and hornblende. A small amount of iron was contained in biotite, chlorite and augite. Besides, the grindability of lOTs was much better than that of granulated blast furnace slag (GBFS). After grinding for 140 min, the mass fraction of lOTs particles with the particle size less than 5 um was 44.19%. These particles could be used to fill in the voids in the cement-powder-packed structure. lOTs also contained a large number of submicron and nanoscale particles.Discussion: With great strength and environmental friendliness, the composite cementitious material (CCM) prepared from lOTs can be well applied to the building material field and environmental remediation.
Introduction: The vanadium-titanium iron ore tailings (VTIOTs) has a significant amount of discharge, and serious pollution, which makes it difficult to use directly as a resources resource.Methods: High-strength fired water permeable brick (HSFWPB) was prepared using VTIOTs as the main raw material. The orthogonal test, X-ray diffraction analysis (XRD), scanning electron microscope (SEM), energy dispersive spectrometry (EDS), and synthetic precipitation leaching procedure (SPLP) were obtained to study the basic properties and firing mechanism of HSFWPB containing VTIOTs, and an economic benefit evaluation was conducted on the project investment of HSFWPB containing VTIOTs.Results: The results show that when the content of VTIOTs in HSFWPB is 78%, the firing temperature (FT) is 1080°C and the holding time is 120 min, the compressive strength and permeability coefficient of the fired product reach 70.4 MPa and 0.055 cmˑs−1, respectively, which meet the requirements of Cc60 grade products in Water permeable brick (JC/T 945–2005). The products of HSFWPB containing VTIOTs after firing are diopside (CaMgSi2O6) and augite (Ca (Mg, Fe, Al) (Si, Al)2O6), with the increase of FT and the extension of HT, the low melting point elements of P, Na, K dissolve out, and the content of Fe and Al in the firing products increases, most of Ca2+ in diopside is replaced by Fe3+, so that augite becomes the main crystal phase. With the increase of FT, the pores in the fired products are changed from: closed pores with different sizes→ connected pores with irregular diameters→ irregular collapse pores→ small and uniform circular pores, which provides a guarantee for the permeability of HSFWPB containing VTIOTs.Discussion: The full investment payback period of the project of HSFWPB containing VTIOTs is 1.77 years. When the production reaches 48.585% of the design output, it reaches a breakeven point, and the project has strong risk resistance ability. The research has improved the utilization rate of VTIOTs and provided a new approach for the large-scale application of VTIOTs.
Steel slag (SS) is a kind of industrial solid waste, and its accumulation brings certain harm to the ecological environment. In order to promote the building material utilization of SS, high-temperature modification (HTM) of SS is performed using a composite modifier (CMSFR) containing silicon calcium slag (SCS), fly ash (FA), and reservoir sediment (RS). Then, the authors investigated the effect of CMSFR on the cementitious properties and volume soundness of SS mixture after HTM (SMHTM). After that, the mineral composition and microstructure of SMHTM were investigated through X-ray fluorescence analysis (XRF), X-ray diffraction (XRD), scanning electronic microscopy (SEM), energy dispersive spectrometry (EDS), and particle size analysis. It was found that the free CaO (f-CaO) content obviously decreased, and the cementitious properties improved in SMHTM. When the CMSFR content was 20% (SCS: FA: RS = 9:7:4), and the modification temperature (MT) was 1,250°C, the mass fraction of f-CaO in SMHTM dropped from 4.81% to 1.90%, down by 60.5%; the 28-day activity index of SMHTM increased to 85.4%, 14.3% higher than that of raw SS, which meets the technical requirement of Steel slag powder used for cement and concrete (GB/T 20491-2017): the activity index of grade I SS powder must be greater than or equal to 80%. As the mass fraction of CMSFR grew from 10% to 30%, new mineral phases formed in SMHTM, including diopside (CMS2), ceylonite (MgFe2O4), gehlenite (C2AS), tricalcium aluminate (C3A), and magnetite (Fe3O4). The HTM with CMSFR promotes the decomposition of RO phase (a continuous solid solution composed of divalent metal oxides like FeO, MgO, MnO, and CaO) in raw SS, turning the FeO in that phase into Fe3O4. The above results indicate that the SMHTM mixed with CMSFR can be applied harmless in cement and concrete, making low-energy fine grinding of SS a possibility.
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