The eggshell is the major source of protection for the inside of poultry eggs from microbial contamination. Timely detection of cracked eggs is the key to improving the edible rate of fresh eggs, hatching rate of breeding eggs and the quality of egg products. Different from traditional detection based on acoustics and vision, this paper proposes a nondestructive method of detection for eggshell cracks based on the egg electrical characteristics model, which combines static and dynamic electrical characteristics and designs a multi-layer flexible electrode that can closely fit the eggshell surface and a rotating mechanism that takes into account different sizes of eggs. The current signals of intact eggs and cracked eggs were collected under 1500 V of DC voltage, and their time domain features (TFs), frequency domain features (FFs) and wavelet features (WFs) were extracted. Machine learning algorithms such as support vector machine (SVM), linear discriminant analysis (LDA), decision tree (DT) and random forest (RF) were used for classification. The relationship between various features and classification algorithms was studied, and the effectiveness of the proposed method was verified. Finally, the method is proven to be universal and generalizable through an experiment on duck eggshell microcrack detection. The experimental results show that the proposed method can realize the detection of eggshell microcracks of less than 3 μm well, and the random forest model combining the three features mentioned above is proven to be the best, with a detection accuracy of cracked eggs and intact eggs over 99%. This nondestructive method can be employed online for egg microcrack inspection in industrial applications.

The detection of poultry egg microcracks based on electrical characteristic models is a new and effective method. However, due to the disorder, mutation, nonlinear, time discontinuity, and other factors of the current data, detection algorithms such as support-vector machines (SVM) and random forest (RF) under traditional statistical characteristics cannot identify subtle defects. The detection system voltage is set to 1500 V in the existing method, and higher voltages may cause damage to the hatched eggs; therefore, how to reduce the voltage is also a focus of research. In this paper, to address the problem of the low signal-to-noise ratio of microcracks in current signals, a wavelet scattering transform capable of extracting translation-invariant and small deformation-stable features is proposed to extract multi-scale high-frequency feature vectors. In view of the time series and low feature scale of current signals, various convolutional networks, such as a one-dimensional convolutional neural network (1DCNN), long short-term memory (LSTM), bi-directional long short-term memory (Bi-LSTM), and gated recurrent unit (GRU) are adopted. The detection algorithm of the wavelet scattering convolutional network is implemented for electrical sensing signals. The experimental results show that compared with previous works, the accuracy, precision, recall, F1-score, and Matthews correlation coefficient of the proposed wavelet scattering convolutional network on microcrack datasets smaller than 3 μm at a voltage of 1000 V are 99.4393%, 99.2523%, 99.6226%, 99.4357%, and 98.8819%, respectively, with an average increase of 2.0561%. In addition, the promotability and validity of the proposed detection algorithm were verified on a class-imbalanced dataset and a duck egg dataset. Based on the good results of the above experiments, further experiments were conducted with different voltages. The new feature extraction and detection method reduces the sensing voltage from 1500 V to 500 V, which allows for achieving higher detection accuracy with a lower signal-to-noise ratio, significantly reducing the risk of high voltage damage to hatching eggs and meeting the requirements for crack detection.