In this paper, we report our experimentation about measurement temperature of ignition cuts and chip phenomenon using infrared imaging methods, to model and simulate machine rotary cutting tool system. Finally this research was obtained of the optimum conditions expected of cutting magnesium at high speed and without coolant.

Magnesium alloy is one type of metals that is currently widely used to replace various components in the biomedical field, but because of its low melting point. special attention is required during the machining process of magnesium alloy. This study aims to optimize machining parameters specifically cutting speed, feed rate and rotary tool speed. Analyze was done by using Response Surface Method of Box Behnken Design. The rotary turning of magnesium AZ31 was done to achieve minimum wear value on the cutting tool. The use of pressurized cold air was also applied to this study to reduce the  temperature between work piece and rotary cutting tool. Based on the analysis using Response Surface Method of Box Behnken Design obtained,  the optimum value for the minimum tool wear in the amount of 0,27728 mm at cutting speed of 80 m/min, feeding speed of 0,1 mm/rev and rotary tool speed of 45,7071 rotation/min. The mathematical modeling obtanied is Vb = 0.3550 + 0.000797 Vc + 0.3950 f - 0.008159 Vt + 0.000090 Vt*Vt.

Magnesium (Mg) and its alloys has a potential for the application for bone implant material as it’s biocompatibility and mechanical properties that fit to natural bone. Mechanical properties of magnesium alloy may close to human bone once it composed and produced in a specific production route. Mechanical properties of Mg alloy may close to cancelluos bone. Fabrication of porous magnesium for bone scaffold material aims to reduce the rigidity and strength of the material with density that can be adjusted to the original nature of the bone. It forms interconected porosity, has physical and mechanical properties similar to cancelluos bone. In this paper we describe the production and characterization of porous magnesium material for the potential application as bone scaffold through powder metallurgy technique with pieces of Titanium wire space holder. Mg containing titanium pieces then compacted and sintered before immersed in hydrofluoride acid solution to form a porous structure of magnesium. Density and porosity, micro vickers hardness, micro structure test was performed to prove the evidence of porous structure inside the Mg metal. This results finds a good cooperation and has a potential application for the fabrication of an inter-connected porous magnesium samples for cancellous bone implant.Keyword: Porous Magnesium, cancellous bone, implant, bone scaffold, titanium wire

In order to obtain the geometry and size of bone implants that match the patient's original bone from this study, the patient femur knee bone is reconstructed into a 3D femur implant model using an X-Ray data scanner during Reverse Engineering (RE) process. In the process of RE, the femur knee bone was initially reconstructed by scanning its front and side view into a photo using the digital radiography system. For building a 3D model of the femur implant, the front and side view of the knee bones are sketched according to the dimensions and shape of the scanned femur knee bones. Then, one of the sketches is defined as the sketch profile of the femur knee bone, while the other is the trajectory profile. 3D modeling of the femur implant was constructed by using the sweep method in 3D design software. The results of this knee reconstruction obtained a 3D model of the femoral knee bone implant that is following the patient's bone shape.