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Surface modification fundamentally influences the morphology of polyethylene terephthalate (PET) fibers produced from abandoned polyester textiles and improve the compatibility between the fiber and the matrix. In this study, PET fiber was modified through solution dip-coating using a novel synthesized tetraethyl orthosilicate (TEOS)/KH550/ polypropylene (PP)-g-MAH (MPP) hybrid (TMPP). The PET fiber with TMPP modifier was exposed to the air. SiO2 particles would be hydrolyzed from TEOS and become the crystalline cores of MPP. Then, the membrane formed by MPP, SiO2 and KH550 covered the surface of the PET fiber. TMPP powder was investigated and characterized by fourier transform infrared spectroscopy, scanning electron microscope (SEM) and thermogravimetric analysis (TGA). TMPP-modified PET fiber was researched by X-ray diffraction and SEM. Furthermore, tensile strength of single fiber was also tested. PET fiber/PP composites were studied through dynamic mechanical analysis and SEM. Flexural properties of composites were also measured. The interfacial properties of PET fiber and PP matrix were indirectly represented by contact angle analysis. Results showed that the addition of TEOS is helpful in homogenizing the distribution of PP-g-MAH. Furthermore, TMPP generates an organic-inorganic ‘armor’ structure on PET fiber, which can make up for the damage areas on the surface of PET fiber and strengthen each single-fiber by 14.4%. Besides, bending strength and modulus of TMPP-modified PET fiber-reinforced PP composite respectively, increase by 10 and 800 MPa. The compatibility between PET fiber and PP was also confirmed to be increased by TMPP. Predictably, this work supplied a new way for PET fiber modification and exploited its potential applications in composites.

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