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Boiling of immiscible mixtures is studied to realize high-performance cooling systems which satisfy the requirements for the increase in the heat generation density of semiconductors. Because immiscible mixtures are not employed as cooling mediums in the existing systems, fundamental heat transfer characteristics in pool boiling are summarized based on the experiments performed so far by the present authors, and their possibility for application to flow boiling is studied experimentally. The flow patterns composed of two immiscible liquids with different densities and surface tensions show complicated behaviors, even under unheated conditions. By evaluation of the temperature transition in the bulk flow during the evaporation of two component liquids, the heat transfer performance is discussed for immiscible mixtures with different compositions.

The use of immiscible liquids for cooling of surfaces with high heat generation density is proposed based on the experimental verification of its superior cooling characteristics in fundamental systems of pool boiling and flow boiling in a tube. For the purpose of practical applications, however, heat transfer characteristics due to flow boiling in narrow rectangular channels with different small gap sizes need to be investigated. The immiscible liquids employed here are FC72 and water, and the gap size is varied as 2, 1, and 0.5 mm between parallel rectangular plates of 30 mm × 175 mm, where one plate is heated. To evaluate the effect of gap size, the heat transfer characteristics are compared at the same inlet velocity. The generation of large flattened bubbles in a narrow gap results in two opposite trends of the heat transfer enhancement due to thin liquid film evaporation and of the deterioration due to the extension of dry patch in the liquid film. The situation is the same as that observed for pure liquids. The latter negative effect is emphasized for extremely small gap sizes if the flow rate ratio of more-volatile liquid to the total is not reduced. The addition of small flow rate of less-volatile liquid can increase the critical heat flux (CHF) of pure more-volatile liquid, while the surface temperature increases at the same time and assume the values between those for more-volatile and less-volatile liquids. By the selection of small flow rate ratio of more-volatile liquid, the surface temperature of pure less-volatile liquid can be decreased without reducing high CHF inherent in the less-volatile liquid employed. The trend of heat transfer characteristics for flow boiling of immiscible mixtures in narrow channels is more sensitive to the composition compared to the flow boiling in a round tube.

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A two-phase flow loop is a promising method for application to thermal management systems for large-scale space platforms handling large amounts of energy. Boiling heat transfer reduces the size and weight of cold plates. The transportation of latent heat reduces the mass flow rate of working fluid and pump power. To develop compact heat exchangers for the removal of waste heat from electronic devices with high heat generation density, experiments on a method to increase the critical heat flux for a narrow heated channel between parallel heated and unheated plates were conducted. Fine grooves are machined on the heating surface in a transverse direction to the flow and liquid is supplied underneath flattened bubbles by the capillary pressure difference from auxiliary liquid channels separated by porous metal plates from the main heated channel. The critical heat flux values for the present heated channel structure are more than twice those for a flat surface at gap sizes 2 mm and 0.7 mm. The validity of the present structure with auxiliary liquid channels is confirmed by experiments in which the liquid supply to the grooves is interrupted. The increment in the critical heat flux compared to those for a flat surface takes a maximum value at a certain flow rate of liquid supply to the heated channel. The increment is expected to become larger when the length of the heated channel is increased and/or the gravity level is reduced.