The Finite-element method (FEM) and experiments were used to investigate the geometric factors and material parameter on the strain distribution during tube high-pressure shearing (t-HPS). The results show that t-HPS could be realized successfully either by pressurizing on both ends of the tube, or by pressurizing using the wedge effect; and in both cases, the “dead metal zone” could be found at both ends of the tube. The grain size distribution from the experiment confirmed this strain distribution feature. In the case of t-HPS pressurized using the wedge effect, the half cone angle has little effect on the strain distribution. Decreasing the strain-hardening exponent leads to increased deformation inhomogeneity in both the ideal t-HPS described by theoretical equations and the close to practical t-HPS described by FEM. This feature of t-HPS stands out from other SPD processes like HPT, and makes practical t-HPS behavior more predictable using the analytical formation than any other SPD processes, and places it an advantageous position in understanding the basics of deformation physics through the coupling between practical experiments and theoretical approaches.

A stable {$$\stackrel{\mathrm{-}}{1}{\text{10}}$$ 1 - 10 }  <110>  single component sharp texture was obtained during ambient temperature tube High-Pressure Shearing (t-HPS) of 99.999% purity aluminum. It is shown that the grain size and the grain aspect ratio saturate at ~ 8 μm and ~ 1.6, respectively, at an equivalent strain of ~ 30 and the high-angle grain boundary fraction continues to decrease after this saturation even to equivalent strains exceeding ~ 200. The {$$\stackrel{\mathrm{-}}{1}{\text{10}}$$ 1 - 10 }  <110> texture emerges at an equivalent strain of ~ 6 to 9 with the completion of recrystallization and develops gradually as a sole component sharp texture with increasing intensity upon further processing. This component is a stable orientation in t-HPS processing although it was not previously observed experimentally as a shear texture. Thus, t-HPS processing provides a new and effective experimental tool for simple shear testing that is distinctly different from earlier shear strain methods such as torsional processing.