Lithium iron phosphate (LiFePO4, LFP) is one of the most advanced commercial cathode materials for Li-ion batteries and is widely applied as battery cells for electric vehicles. In this work, a thin and uniform LFP cathode film on a conductive carbon-coated aluminum foil was besieged by the electrophoretic deposition (EPD) technique. Along with the LFP deposition conditions, the impact of two types of binders, poly­(vinylidene fluoride) (PVdF) and poly­(vinylpyrrolidone) (PVP), on the film quality and electrochemical results has been studied. The results revealed that the LFP_PVP composite cathode had a highly stable electrochemical performance compared with the LFP_PVdF counterpart due to the negligible influence of the PVP on the pore volume and size and retaining high surface area of LFP. The LFP_PVP composite cathode film unveiled a high discharge capacity of 145 mAh g–1 at 0.1C and performed over 100 cycles with capacity retention and Coulombic efficiency of 95 and 99%, respectively. The C-rate capability test also revealed a more stable performance of LFP_PVP compared to LFP_PVdF.

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