Electrospun poly(ethylene terephthalate) (PET) fibers
were prepared
from a trifluoroacetic acid (TFA)-based solvent. Rheological studies
revealed the concentration (ϕ) dependence of the specific viscosity
(ηsp) to be ηsp ∼ ϕ3.7 for PET/TFA solutions in the entangled regime. The determined
entanglement concentration (ϕe) was higher using
a lower-molecular-weight PET. To obtain bead-free fibers, the minimum
concentration for the electrospinning
was 0.8–1.0ϕe owing to the high volatility
of TFA solvent, which significantly enhanced the chain network strength
during jet whipping. The double-logarithmic plots of the jet (d
j) and fiber (d
f) diameters versus the zero-shear viscosity (η0)
revealed that two scaling laws existed for the present solutions,
i.e., d
j ∼ η0
0.06 and d
f ∼ η0
0.77. The microstructural evolution of the electrospun
PET fibers from stepwise annealing to crystal melting was investigated
by simultaneous small-angle X-ray scattering (SAXS)/wide-angle X-ray
diffraction (WAXD) measurements using synchrotron radiation sources.
The conformer transformation from gauche to trans was monitored by
in-situ Fourier transform infrared spectral measurement. In the absence
of any WAXD reflection, the as-spun PET fibers possessed a SAXS scattering
peak, indicating the presence of a mesomorphic phase with an interdomain
distance of 6.8 nm. At annealing temperatures (T
a) higher than 100 °C, the mesomorphic phase gradually
transformed into imperfect triclinic crystals and reached its saturation
at 130 °C. Further increased T
a perfected
the triclinic structure without altering fiber crystallinity until
the initial crystal melting at 218 °C, at which a significantly
increased long period was detected. When the electrospun PET fibers
were embedded in an isotactic polypropylene (iPP) matrix, surface-induced
crystallization occurred to develop a transcrsytalline layer of iPP
monoclinic crystals at the interface.
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