Electrochemically upcycling wastewater nitrogen such
as nitrate
(NO3
–) and nitrite (NO2
–) into an ammonia fertilizer is a promising yet challenging
research topic in resource recovery and wastewater treatment. This
study presents an electrified membrane made of a CuO@Cu foam and a
polytetrafluoroethylene (PTFE) membrane for reducing NO3
– to ammonia (NH3) and upcycling NH3 into (NH4)2SO4, a liquid
fertilizer for ready-use. A paired electrolysis process without external
acid/base consumption was achieved under a partial current density
of 63.8 ± 4.4 mA·cm–2 on the cathodic
membrane, which removed 99.9% NO3
– in
the feed (150 mM NO3
–) after a 5 h operation
with an NH3 recovery rate of 99.5%. A recovery rate and
energy consumption of 3100 ± 91 g-(NH4)2SO4·m–2·d–1 and 21.8 ± 3.8 kWh·kg–1-(NH4)2SO4, respectively, almost outcompete the
industrial ammonia production cost in the Haber–Bosch process.
Density functional theory (DFT) calculations unraveled that the in situ electrochemical conversion of Cu2+ into
Cu1+ provides highly dynamic active species for NO3
– reduction to NH3. This electrified
membrane process was demonstrated to achieve synergistic nitrate decontamination
and nutrient recovery with durable catalytic activity and stability.
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