The nucleation mechanism of deformation-induced martensite was investigated by x-ray diffraction and transmission electron microscope in an ultra-low carbon austenitic stainless steel deformed by equal channel angular pressing at room temperature. It was found that two types of martensite transformation mechanism, stress-assisted and strain-induced, occurred via the sequences of γ (fcc) → ɛ (hcp) → α′ (bcc) and/or γ → α′. In both cases, the crystallographic relationships among γ, ɛ, and α′ followed the Kurdjumov-Sachs orientation relationships: {111}γ //{0001}ɛ //{011}α′ and 〈110〉γ//〈1120〉ɛ//〈111〉α′.
Purpose
This paper aims to investigate the reason for natural gas leakage from transmission pipelines between Linyi and Shouguang in China during sealing tests, explore the failure mechanism and provide a reference for taking reasonable measures to prevent such accidents.
Design/methodology/approach
Failure analysis for the steel pipe has been addressed with different methods, such as microstructure analysis, inclusion analysis, corrosion product analysis, macro- and micro-morphology analyses and bacterially catalyzed experiments.
Findings
Several bulges were observed, especially at the bottom of the steel pipe sample, with the distribution and positioning not related to the weld. The inner surface of the steel pipe was severely corroded, and the oxide scale was flaking in many places. The greatest corrosion area was identified at the bottom of the steel pipe near the gas leakage point. Severe pitting and perforation corrosion in the pipeline were observed, and the main corrosion reaction products were Fe3O4, FeO and FeS. The grain orientation distribution near the crack (coarse grains <101> and fine grains <111> at the microcrack tip) indicates that fine grains may be beneficial in hindering crack propagation.
Originality/value
The principal mechanism for the corrosion failure is supposed to be due to the interaction of chloride ions with the sulfate-reducing microorganisms present and the stress corrosion cracking by chloride and sulfide formed by the sulfate-reducing microorganisms.
In this research, we studied the influence of process parameters on the quality of selective laser melting of 18Ni300 maraging steel. The effects of laser power and scanning speed on the relative density and hardness of 18Ni300 were studied by single-factor experiment and the orthogonal experimental method. The relative optimal process parameters of 18Ni300 were obtained when the layer thickness was 0.03 mm, and the hatch space was 0.1 mm. The microstructures and mechanical properties of the samples formed under different process parameters were characterized. The results showed that the optimal hardness and relative density of the sample were 44.7 HRC and 99.98% when the laser power was 230 W and the scanning speed was 1100 mm/s, respectively; the microstructure of the material was uniform and dense, exhibiting few pores. Some columnar crystals appeared along the boundary of the molten pool due to vertical epitaxial growth. The orientation of fine grains at the boundary of the molten pool was random, and some coarse columnar crystals in the molten pool exhibited a certain orientational preference along the <001> orientation. In the case of optimal process parameters, the SLM-formed 18Ni300 was composed of 99.5% martensite and 0.5% retained austenite; the indentation hardness was distributed in the range of 3.2–5 GPa. The indentation modulus was between 142.8–223.4 GPa, exhibiting stronger fluctuations than the indentation hardness. The sample’s mechanical properties showed obvious anisotropy, while the tensile fracture characteristics exhibited necking. The tensile fracture morphology was ductile, and large equiaxed dimples and holes could be observed in the fiber area, accompanied by tearing characteristics.
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