Numerical simulation is being increasingly used to improve the existing cooling systems. In order to attain highest quality strand, a two-dimensional dynamic mathematical heat transfer model of billet continuous casting of low carbon steel has been presented. This model can be used to compute the billet temperature distribution and shell thickness, especially it can be used to simulate the solidification process which is caused by frequently variational casting conditions. The fluctuation of measured temperature has been reduced to <10°C with thermal imaging system. The online model can monitor surface temperature and shell thickness in the casting process. So it provides the possibility for the online process control. For the validation of the dynamic model, a lot of billet surface temperature and shell thickness measurement were carried out on an actual casting machine. Finally, the dynamic model has been used for adjusting the operating parameters to improve the casting speed.
Temperature variation rate is different between "molten steel -tundish cover flux(TCF) -air" layers in tundish because heat transfer between these three materials with different thermal conductivities. Numerical calculation proves that temperature gradient extremums exist at the interfaces of "molten steel -TCF -air" layers in tundish. At the same time the change of initial temperature, thermal conductivity, convection coefficient have no effect on the interfaces locating. Thus temperature gradient extremums can be used for measuring molten steel level in tundish. In the process of measurement, a CCD camera is used to capture the thermal image of measuring sensor which is inserted into tundish to get the temperature distribution. By calculating temperature gradients of the measuring sensor in the thermal images, the interfaces of "molten steel -TCF -air" can be located, finally the molten steel level is obtained. The influence of measuring sensor adhering by TCF is also solved by gray image projection algorithm. Steel metallurgical field experiment shows that the method of molten steel level measurement is authentic and measuring error is less than 5 mm.
Thickness of tundish cover flux (TCF) plays an important role in continuous casting (CC) steelmaking process. Traditional measurement method of TCF thickness is single/double wire methods, which have several problems such as personal security, easily affected by operators, and poor repeatability. To solve all these problems, in this paper, we specifically designed and built an instrumentation and presented a novel method to measure the TCF thickness. The instrumentation was composed of a measurement bar, a mechanical device, a high-definition industrial camera, a Siemens S7-200 programmable logic controller (PLC), and a computer. Our measurement method was based on the computer vision algorithms, including image denoising method, monocular range measurement method, scale invariant feature transform (SIFT), and image gray gradient detection method. Using the present instrumentation and method, images in the CC tundish can be collected by camera and transferred to computer to do imaging processing. Experiments showed that our instrumentation and method worked well at scene of steel plants, can accurately measure the thickness of TCF, and overcome the disadvantages of traditional measurement methods, or even replace the traditional ones.
Rattus tanezumi is a common domestic rat and host of the bubonic plague pathogen in China and Southeast Asia (SEA). The origin, genetic differentiation and dispersal of R. tanezumi have received increasing attention from researchers. The population genetics of R. tanezumi based on its mitochondrial cytochrome b gene have been studied to explain the origin, relationships and dispersal of populations. In this study, we captured a total of 229 rats; morphological and molecular biological identification cytochrome oxidase subunit I (COI) confirmed 131 R. tanezumi individuals collected from 6 provincial areas, and their Cytb gene sequences were analyzed. The results showed that the population in Mohan (MH), Yunnan, had the highest genetic diversity, while that in Ningde (ND), Fujian, had the lowest. Tajima’s D statistic for all populations was negative and nonsignificant, indicating the possible expansion of R. tanezumi populations. Low gene flow occurred between the Zhangmu (ZM) R. tanezumi population and other populations, and the genetic differentiation among them was high. Furthermore, our analyses revealed the ZM lineage was the oldest lineage among the groups and diverged ~1.06 Mya, followed by the Luoyang (LY) lineages (~0.51 Mya) and Yunnan lineage (~0.33 Mya). In southeastern Yunnan, the Jinshuihe (JSH) and MH populations were more closely related to the populations in southeastern China (Fuzhou (FZ), ND, Quanzhou (QZ), Nanchang (NC)) and inland areas (Chongqing (CQ), LY) than to those in other areas of Yunnan (Jiegao (JG) and Qingshuihe (QSH)), indicating that R. tanezumi may have spread from southeastern Yunnan to the interior of China. In summary, R. tanezumi may have originated in ZM and adjacent areas, spread to Yunnan, and then spread from the southeast of Yunnan inland or directly eastward from ZM to inland China.
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