In this study, an efficient and stable large‐area blade‐coated organic solar cell (OSC) module with an active area of 216 cm2 (16 elementary cells connected in series) is demonstrated by combining appropriate thermal annealing treatment with the use of 4,4′‐(((methyl(4‐sulphonatobutyl)ammonio)bis(propane‐3,1‐diyl))bis(dimethyl‐ammoniumdiyl))bis‐(butane‐1‐sulfonate) (MSAPBS) as the cathode interfacial layer. For the opaque device using poly[4,8‐bis(5‐(2‐ethylhexyl)thiophen‐2‐yl)benzo[1,2‐b;4,5‐b′]dithiophene‐2,6‐diyl‐alt‐(4‐(2‐ethylhexyl)‐3‐fluorothieno[3,4‐b]thiophene‐)‐2‐carboxylate‐2‐6‐diyl)] (PBDTTT‐EFT (PTB7‐Th)):[6,6]‐phenyl C71‐butyric acid methyl ester (PC71BM) blend film as the active layer, the power conversion efficiency (PCE) of 5.6% is achieved under AM 1.5G solar light illumination. Very encouragingly, our strategy can be applicable for semitransparent OSCs, and a remarkable PCE up to 4.5% is observed. To the best of our knowledge, the PCE of 5.6% for opaque device and 4.5% for semitransparent device represent the highest PCE ever reported for OSCs with the active area exceeding 100 cm2. The devices also show an impressive stability under outdoor environment, where the efficiency decay is less than 30% for 60 days. Our findings can pave the way toward the development of organic solar cell modules with high performance and long‐term stability.

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Here, we report that long-term stable and efficient organic solar cells (OSCs) can be obtained through the following strategies: i) combination of rapid-drying blade-coating deposition with an appropriate thermal annealing treatment to obtain an optimized morphology of the active layer; ii) insertion of interfacial layers to optimize the interfacial properties. The resulting devices based on poly[4,8-bis(5-(2-ethylhexyl)thiophen-2-yl)benzo[1,2-b;4,5-b']dithiophene-2,6-diyl-alt-(4-(2-ethylhexyl)-3-fluorothieno[3,4-b]thiophene-2-carboxylate-2,6-diyl)] (PBDTTT-EFT):[6,6]-phenyl C butyric acid methyl ester (PC BM) blend as the active layer exhibits a power conversion efficiency (PCE) up to 9.57 %, which represents the highest efficiency ever reported for blade-coated OSCs. Importantly, the conventional structure devices based on poly(3-hexylthiophene) (P3HT):phenyl-C -butyric acid methyl ester (PCBM) blend can retain approximately 65 % of their initial PCE for almost 2 years under operating conditions, which is the best result ever reported for long-term stable OSCs under operational conditions. More encouragingly, long-term stable large-area OSCs (active area=216 cm ) based on P3HT:PCBM blend are also demonstrated. Our findings represent an important step toward the development of large-area OSCs with high performance and long-term stability.

Organic solar cells (OSCs) have been gaining great popularity in recent years due to their potentials to be low cost, lightweight, and flexible. The performance of OSCs is growing steadily, and they have achieved a power conversion efficiency close to 10% (for single-junction polymer-fullerene OSC). Although there are still limitations and challenges faced by the development of OSCs, in view of the potentials, recent studies have been focusing on the design optimization of OSC layer structure through material engineering, interfacial layer insertion, layer thickness optimization, and morphological control. In this paper, we provide a comprehensive review and detailed discussion on the optimization works and development on OSCs, with particular focus on the bulk-heterojunction (BHJ) polymer-fullerene OSCs. We also provide a summary of the performance, in a chronological order, and the future outlook of OSC.

This paper proposes a novel alternative to conventional internal serial connection, where precise patterning and scribing of organic layers can be eliminated. Adjacent cells can be made nearer for better space-utilization and higher voltages per unit area. Also, blade coating is proposed as the fabrication method as it has low material wastage (less than 5%), easily scalable to large area, has high film uniformity and has high throughput due to its roll-to-roll potential. This paper demonstrates 3-cells large area (12.98 cm2) external serial connection organic solar cells (OSCs) using the material poly(3-hexylthiophene-2,5-diyl):[6,6]-phenyl-C61-butyric acid methyl ester (P3HT:PCBM) and 2,6-Bis(trimethyltin)-4, 8-bis(5-(2-ethylhexyl)thiophen-2-yl)benzo [1,2-b:4,5-b′]dithiophene:6,6-phenyl C71-butyric acid methyl ester (PBDTTT-CT:PC71BM) respectively. The power conversion efficiencies (PCEs) of the resulting 3-cells modules are 2.0% and 4.1% respectively.