Foams
in the oil and gas industry have been used as divergent fluids
to attenuate the fluid channeling in high-permeability zones. Commonly,
foams are generated using a surfactant solution in high-permeability
reservoirs, which exhibit stability problems. Therefore, the main
objective of this study is to stabilize the foams by the addition
of modified silica nanoparticles, varying the surface acidity and
polarity for natural gas flooding in tight gas-condensated reservoirs.
Four types of modified silica-based nanoparticles with varying surface
acidity and polarity (coated with vacuum residue) were synthesized
and evaluated using surfactant adsorption. The basic nanoparticles
exhibited a greater adsorption capacity of the surfactant, reaching
an adsorbed amount of approximately 200 mg of surfactant per gram
of nanoparticles, and Type I adsorption behavior. Foams were generated
and evaluated based on their stability using two routes, namely, (1)
with mechanical agitation and (2) methane flooding, to determine the
optimal concentration of nanoparticles to be used. In both scenarios,
foam height was monitored against time, and the half-life of the foam
was established. The nanofluid prepared using a surfactant solution
and 500 mg/L of basic nanoparticles reached a half-life 41% greater
than that of the fluid that does not contain nanoparticles. In addition,
a core flooding test was performed to evaluate the generation and
perdurability of the foam (with and without nanoparticles) by methane
flooding and the mobility reduction at typical reservoir conditions
(confinement and pore pressure of 5200 and 1200 psi, respectively,
and temperature of 100 °C). The porous medium was obtained from
a tight gas-condensate reservoir, and it has an absolute permeability
of 65.1 mD and a porosity of 7%. The oil recovery with methane injection
was about 52%; with foam injection, an additional 10% was obtained,
and an 18% additional recovery was reached with the injection of foam
and nanoparticles.
This study aims to evaluate a high-performance nanocatalyst for upgrading of extra-heavy crude oil recovery and at the same time evaluate the capacity of foams generated with a nanofluid to improve the sweeping efficiency through a continuous steam injection process at reservoir conditions. CeO2±δ nanoparticles functionalized with mass fractions of 0.89% and 1.1% of NiO and PdO, respectively, were employed to assist the technology and achieve the oil upgrading. In addition, silica nanoparticles grafted with a mass fraction of 12% polyethylene glycol were used as an additive to improve the stability of an alpha-olefin sulphonate-based foam. The nanofluid formulation for the in situ upgrading process was carried out through thermogravimetric analysis and measurements of zeta potential during eight days to find the best concentration of nanoparticles and surfactant, respectively. The displacement test was carried out in different stages, including, (i) basic characterization, (ii) steam injection in the absence of nanofluids, (iii) steam injection after soaking with nanofluid for in situ upgrading, (iv) N2 injection, and (v) steam injection after foaming nanofluid. Increase in the oil recovery of 8.8%, 3%, and 5.5% are obtained for the technology assisted by the nanocatalyst-based nanofluid, after the nitrogen injection, and subsequent to the thermal foam injection, respectively. Analytical methods showed that the oil viscosity was reduced 79%, 77%, and 31%, in each case. Regarding the asphaltene content, with the presence of the nanocatalyst, it decreased from 28.7% up to 12.9%. Also, the American Petroleum Institute (API) gravity values increased by up to 47%. It was observed that the crude oil produced after the foam injection was of higher quality than the crude oil without treatment, indicating that the thermal foam leads to a better swept of the porous medium containing upgraded oil.
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