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Abstract. In recent years, selective laser melting (SLM) has gained an important place in fabrication due to their strong individualization which cannot be manufactured using conventional processes such as casting or forging. By proper control of the SLM processing parameters, characteristics of the alloy can be optimized. In the present work, 316L stainless steel (SS), as a widely used biomedical material, is investigated in terms of the effects of scanning speed on in vitro biocompatibility during SLM process. Cytotoxicity assay is adopted to assess the in vitro biocompatibility. The results show the scanning speed strongly affects the in vitro biocompatibility of 316L SS parts and with prolongs of incubation time, the cytotoxicity increase and the in vitro biocompatibility gets worse. The optimal parameters are determined as follows: scanning speed of 900 mm/s, laser power of 195 W, hatch spacing of 0.09 mm and layer thickness of 0.02 mm. The processing parameters lead to the change of surface morphology and microstructures of samples, which can affect the amount of toxic ions release, such as Cr, Mo and Co, that can increase risks to patient health and reduce the biocompatibility.

An effective approach is proposed to adjust the surface morphology induced by using a femtosecond laser, including the area and period of rippled structures. The effect of the processing steps and laser polarization on the surface morphology of rippled structures on a titanium surface was experimentally investigated in this study. A processing sequence was designed for two series of femtosecond laser pulses that irradiate a titanium surface, for example, N = 50(0°) + 50(90°). The experimental results show that the area and period of rippled structures can be simultaneously adjusted by following a two-step method. Due to the enhancement of energy absorption and SP-laser coupling of the initial rippled structures, large area surface structures with small periods are fabricated using two series of femtosecond laser pulses with the same polarization direction. By changing the polarization direction of the two series of femtosecond laser pulses, the recording, erasing, and rewriting of subwavelength ripples is achieved. During the rewriting process, material removal and the formation of new ripples simultaneously occur.

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