The complex structure of the catalytic active phase, and surface‐gas reaction networks have hindered understanding of the oxidative coupling of methane (OCM) reaction mechanism by supported Na2WO4/SiO2 catalysts. The present study demonstrates, with the aid of in situ Raman spectroscopy and chemical probe (H2‐TPR, TAP and steady‐state kinetics) experiments, that the long speculated crystalline Na2WO4 active phase is unstable and melts under OCM reaction conditions, partially transforming to thermally stable surface Na‐WOx sites. Kinetic analysis via temporal analysis of products (TAP) and steady‐state OCM reaction studies demonstrate that (i) surface Na‐WOx sites are responsible for selectively activating CH4 to C2Hx and over‐oxidizing CHy to CO and (ii) molten Na2WO4 phase is mainly responsible for over‐oxidation of CH4 to CO2 and also assists in oxidative dehydrogenation of C2H6 to C2H4. These new insights reveal the nature of catalytic active sites and resolve the OCM reaction mechanism over supported Na2WO4/SiO2 catalysts.
The involvement of lattice oxygen species is important toward oxidative coupling of the methane reaction (OCM) over supported Mn-Na 2 WO 4 /SiO 2 catalysts, but there is no consensus regarding the types, role, and origin of lattice oxygen species present in supported Mn-Na 2 WO 4 /SiO 2 catalysts, which hinders the understanding of the OCM reaction network. In the present study, by utilizing the temporal analysis of products technique, we show that supported Na 2 WO 4 /SiO 2 catalysts possess two different types of oxygen species, dissolved O 2 and atomic O, at an OCM-relevant temperature. The addition of Mn-oxide to this catalyst increases the total amount and release rate of dissolved O 2 species and improves C 2 selectivity of both dissolved O 2 and atomic lattice O species. KEYWORDS: Mn-Na 2 WO 4 /SiO 2 catalyst, oxidative coupling of methane (OCM), lattice oxygen, dissolved oxygen, molten salt, temporal analysis of products (TAP)
Oxidative coupling of methane (OCM) is an attractive direct route for upgrading methane to valuable chemicals. In this study, temporal analysis of products (TAP) and steady-state experiments are conducted to understand the role of individual oxide phases and their combinations in supported Mn–Na2WO4/SiO2 catalysts for OCM. The results from TAP transient kinetic studies indicate that Mn plays an important role in promoting gas-phase oxygen activation, while NaO x /SiO2 and WO x /SiO2 are relatively inert toward gas-phase oxygen and methane activation. However, the supported catalyst combining Na and W in the form of Na2WO4 shows enhanced gas-phase oxygen activation, exhibiting a much lower oxygen activation energy (148 kJ/mol) and enhanced activity toward methane activation as compared to the individual supported oxide catalysts. The addition of Mn to Na2WO4/SiO2 further decreases the oxygen activation energy by 40 kJ/mol. Moreover, methane activation is also enhanced with CH3 as the main intermediate, but with increasing Mn content, more CH2 intermediates are observed. Different forms of oxygen (both dioxygen and atomic) are detected on the catalyst surface using isotopic pump/probe pulsing and their distribution is found to depend on the catalyst composition. An optimal Mn content in the Na2WO4/SiO2 catalyst system is needed to enhance the amount of dioxide surface species (e.g., superoxide 16O2 – or peroxide 16O2 2–) associated with Na2WO4, leading to high C2 selectivity for OCM. When the Mn content is too high, the larger MnO x domains are shown to contribute to the formation of higher concentrations of monoxide surface species that lead to nonselective OCM pathways. This insight from transient kinetic characterization using TAP combined with conventional steady-state studies provides a deeper understanding of the role of individual oxide phases and their combination on supported catalysts toward the formation of intermediate surface species and their impact on the OCM reaction mechanism. This knowledge is critical for designing superior catalyst formulations for OCM.
We report a combined experimental/theoretical approach to studying heterogeneous gas/solid catalytic processes using low-pressure pulse response experiments achieving a controlled approach to equilibrium that combined with quantum mechanics (QM)-based computational analysis provides information needed to reconstruct the role of the different surface reaction steps. We demonstrate this approach using model catalysts for ammonia synthesis/decomposition. Polycrystalline iron and cobalt are studied via low-pressure TAP (temporal analysis of products) pulse response, with the results interpreted through reaction free energies calculated using QM on Fe-BCC(110), Fe-BCC(111), and Co-FCC(111) facets. In TAP experiments, simultaneous pulsing of ammonia and deuterium creates a condition where the participation of reactants and products can be distinguished in both forward and reverse reaction steps. This establishes a balance between competitive reactions for D* surface species that is used to observe the influence of steps leading to nitrogen formation as the nitrogen product remains far from equilibrium. The approach to equilibrium is further controlled by introducing delay timing between NH 3 and D 2 which allows time for surface reactions to evolve before being driven in the reverse direction from the gas phase. The resulting isotopic product distributions for NH 2 D, NHD 2 , and HD at different temperatures and delay times and NH 3 /D 2 pulsing order reveal the role of the N 2 formation barrier in controlling the surface concentration of NH x * species, as well as providing information on the surface lifetimes of key reaction intermediates. Conclusions derived for monometallic materials are used to interpret experimental results on a more complex and active CoFe bimetallic catalyst.
The complex structure of the catalytic active phase, and surface-gas reaction networks have hindered understanding of the oxidative coupling of methane (OCM) reaction mechanism by supported Na 2 WO 4 /SiO 2 catalysts.T he present study demonstrates,with the aid of in situ Raman spectroscopy and chemical probe (H 2 -TPR, TAPand steady-state kinetics) experiments,that the long speculated crystalline Na 2 WO 4 active phase is unstable and melts under OCM reaction conditions, partially transforming to thermally stable surface Na-WO x sites.K inetic analysis via temporal analysis of products (TAP) and steady-state OCM reaction studies demonstrate that (i)s urface Na-WO x sites are responsible for selectively activating CH 4 to C 2 H x and over-oxidizing CH y to CO and (ii) molten Na 2 WO 4 phase is mainly responsible for over-oxidation of CH 4 to CO 2 and also assists in oxidative dehydrogenation of C 2 H 6 to C 2 H 4 .These new insights reveal the nature of catalytic active sites and resolve the OCM reaction mechanism over supported Na 2 WO 4 /SiO 2 catalysts.
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