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Conductive polymer composites have been utilized in the field of electromagnetic interference (EMI) shielding, albeit requiring a high concentration of conductive fillers to achieve desirable EMI performance. To address this issue and enable the creation of superior EMI shielding composites with reduced filler loadings, this study employed a pulsed magnetic field featuring an amplitude of 0.7 T, a pulse width of 10 μs, and a frequency of 100 Hz to align flaky carbonyl iron (FCI) in poly(dimethylsiloxane) (PDMS). This method resulted in an improved EMI shielding performance of the composites. The outcomes revealed that the pulsed magnetic field effectively controlled the orientation of the FCI, forming a conductive network structure, with the average orientation angle of the FCI reaching 69.3°. The aligned composites exhibited a significant improvement in EMI shielding effectiveness, with the enhancement effect reaching 37.53% and the EMI shielding effectiveness reaching 24.87 dB. Moreover, the flexible tensile properties of the aligned composites were superior to those of the unaligned composites, particularly the elongation at break, which reached 197.46%. The concordance between the theoretical analysis and experimental results affirms the efficacy of the microsecond pulsed magnetic field in enhancing the EMI shielding performance of composite materials. Ultimately, the high-performance, flexible electromagnetic shielding composite materials prepared in this study demonstrate potential for use in advanced electronic equipment.

Conductive polymer composites require high conductive filler loadings to achieve relatively ideal electromagnetic interference (EMI) shielding performance, which brings problems such as heavy weight and poor processability and ultimately limits their application in the aerospace field. To solve the above problems and realize the preparation of excellent EMI shielding composites with low filler loadings, a bipolar pulsed electric field-induced graphene nanoplatelets (GNPs) alignment method is proposed in this paper to improve the electrical conductivity and EMI shielding performance. The orientation and alignment of GNPs in the matrix were characterized by x-ray diffraction and scanning electron microscopy, and the results showed that GNPs formed a conductive network. The electrical conductivity of the composite material in the X-band was measured, and the results showed that the bipolar pulsed electric field could significantly improve the electrical conductivity of the composite material; the improvement percentage reached 100%–300% under the five filler loadings. In addition, the EMI shielding effectiveness of the composite material in the X-band was tested. The results showed that the EMI shielding effectiveness of the composite material with a mass fraction of 14% increased from 16.48–15.86 dB to 21.37–20.99 dB with the action of the bipolar pulsed electric field, and the improvement percentage was 32%. This is the first study on improving the EMI shielding performance of composite materials by applying a bipolar pulsed electric field, and it provides an effective method to prepare EMI shielding composites with low filler loadings.

Partial discharge (PD) is one of the key factors leading to premature insulation failure of film capacitors used in pulse power devices. To study the effect of frequency on the PD characteristics of biaxially oriented polypropylene (BOPP) film, a sphere-plate electrode was used to simulate defects of the air gap between the film layers. PD experiments of the BOPP film were carried out under 1, 10, 100, 500 Hz, and 1 kHz with a rising edge of 65 ns and a pulse width of 300 ns. The results show that the repetitive partial discharge inception voltage (RPDIV), the number of discharges, the rising stage discharge (RSD) amplitude, and the falling stage discharge (FSD) time-lag, all show an increase and then decrease with increasing pulse frequencies and reach a maximum value at a pulse frequency of 100 Hz. Moreover, the FSD discharge amplitude and the RSD discharge time-lag increase with an increasing pulse frequency. From the perspective of initial electron generation, the quantitative mathematical relationship between PD characteristics (RPDIV, PD amplitude, PD number, and PD time-lag) and frequency was established based on the Fowler–Nordheim field emission effect for the first time, which can reflect the influence of frequency on the memory effect and the development process of PD. The results can provide an experimental basis and a mechanistic explanation for the evaluation of PD characteristics for film capacitors under nanosecond pulse voltage.