The laser honing technique is a new surface texturing technique. As the piston ring at the
top or lower oil attachment point works under worse lubrication condition, its wear increases
severely, laser texturing was used to the piston ring/liner, lineary extending grooves and regular
arranged dimples with predetermined parameters was well-matched with the needs of lubrication.
The effects of different dimple shapes, such as sphere coronal, combined sphere coronal ,columnar,
hexahedral, and trapezoidal dimples was analyzed by the theory of hydrodynamic lubrication. It
was deduced that trapezoidal dimples are fit for only single running orientation and sphere coronal
and combined sphere coronal dimples are fit for double running orientations. The experimental
researches show that laser texturing not only can reduce the oil consumption and the cost of engine
but also can prolong its work life.
The 3-D finite element analysis model of beam-edge structure with spaced multiple layers
under bird impact is established. Numerical simulations are implemented by using the non-linear
contact-impact code ANSYS/LS-DYNA when the birds collide at three locations of the structure
respectively. The failure process of the structure and the equivalent plastic strain at supports are
obtained. The residual strength of the structure after impact is predicted. The results show that the
front spars are penetrated or cracked after the leading edge is perforated. The equivalent plastic strain
at the support is much higher when the bird impacts the structure at the central location. Both the
structure deformation and failure mode from the simulation are consistent with the results of full scale
test, which proves the validity of the method proposed in this paper.
The laser shocking to the Al2O3 ceramics was proceeded, and the fracture microphology
that formed from the strong laser shock processing (LSP) was analyzed by the Scanning electron
microscopy (SEM). It was discovered that the feature of ceramics responds differently when the
laser energy was changed. The brittle fracture that consists of intergranular fracture and cleavage
fracture was the main mode under high energy laser shocking (laser pulse enegry: 42J); the
macroscopical fracture characteristic was the radial crack. When the laser energy reduced to a fit
level (25J), the brittle fracture of ceramics appears to the characteristic of plastic deformation, its
fracture microphology appears lots of slippage lines, and the macroscopical feature of radial crack
under 42J become subulate crack. While the energy reduced to 15J, the Al2O3 ceramics did not
fracture, its micro-hardness ascended, a feature of micro-plastic deformation was existed under the
low energy. The reason of the brittle materials appears to the feature of plastic deformation was
analyzed.
Laser shock processing is an important surface treatment that induces compressive residual
stress to components, where the coating plays an important role. This paper deduce a general formula
of the optimum thickness of coating according to the law of energy conservation and analysis the
influence of coating on residual stress of the titanium alloy in laser shock processing. Titanium alloy
with black paint, silica acid black paint and without coating were shocked by laser system respectively.
It was found that coating could increase shock pressure amplitude and laser density absorption.
Compressive residual stresses at the surface of the sample with the black paint and silica acid black
paint are about -212.2MPa and -264.2MPa respectively, while the surface stress on the uncoated
specimen is very high tensile stress. The bare surface due to melting and vaporization, leads to a very
rough surface. The depth of induced compressive stress could reduce stress corrosion cracking in
titanium alloy and improve fatigue lifetime.
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