Single-crystal Ni-rich Li[Ni
x
MnyCo1–x–y
]O2 (SC-NMC) cathodes represent a promising approach to mitigate
the
cracking issue of conventional polycrystalline cathodes. However,
many reported SC-NMC cathodes still suffer from unsatisfactory cycling
stability, particularly under high charge cutoff voltage and/or elevated
temperature. Herein, we report an ultraconformal and durable poly(3,4-ethylenedioxythiophene)
(PEDOT) coating for SC-NMC cathodes using an oxidative chemical vapor
deposition (oCVD) technique, which significantly improves their high-voltage
(4.6 V) and high-temperature operation resiliency. The PEDOT coated
SC LiNi0.83Mn0.1Co0.07O2 (SC-NMC83) delivers an impressive capacity retention rate of 96.7%
and 89.5% after 100 and 200 cycles, respectively. Significantly, even
after calendar aging at 45 °C and 4.6 V, the coated cathode can
still retain 85.3% (in comparison with 59.6% for the bare one) of
the initial capacity after 100 cycles at a 0.5 C rate. Synchrotron
X-ray experiments and interface characterization collectively reveal
that the conformal PEDOT coating not only effectively stabilizes the
crystallographic structure and maintains the integrity of the particles
but also significantly suppresses the electrolyte’s corrosion,
resulting in improved electrochemical/thermal stability. Our findings
highlight the promise of an oCVD PEDOT coating for single-crystal
Ni-rich cathodes to meet the grand challenge of high-energy batteries
under extreme conditions.
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