The environmentally friendly vegetable-oil-based waterborne polyurethane dispersions with very promising properties have been successfully synthesized without difficulty from a series of methoxylated soybean oil polyols (MSOLs) with different hydroxyl functionalities ranging from 2.4 to as high as 4.0. The resulting soybean-oil-based waterborne polyurethane (SPU) dispersions exhibit a uniform particle size, which increases from about 12 to 130 nm diameter with an increase in the OH functionality of the MSOL from 2.4 to 4.0 and decreases with increasing content of the hard segments. The structure and thermophysical and mechanical properties of the resulting SPU films, which contain 50-60 wt % MSOL as renewable resources, have been studied by Fourier transform infrared spectroscopy, differential scanning calorimetry, dynamic mechanical analysis, thermogravimetric analysis, transmission electron microscopy, and mechanical testing. The experimental results reveal that the functionality of the MSOLs and the hard segment content play a key role in controlling the structure and the thermophysical and mechanical properties of the SPU films. These novel films exhibit tensile stress-strain behavior ranging from elastomeric polymers to rigid plastics and possess Young's moduli ranging from 8 to 720 MPa, ultimate tensile strengths ranging from 4.2 to 21.5 MPa, and percent elongation at break values ranging from 16 to 280%. This work has addressed concerns regarding gelation and higher cross-linking caused by the high functionality of vegetable-oil-based polyols. This article reports novel environmentally friendly biobased SPU materials with promising applications as decorative and protective coatings.
Veggie-based products: Vegetable-oil-based polymeric materials, prepared by free radical, cationic, and olefin metathesis polymerizations, range from soft rubbers to ductile or rigid plastics, and to high-performance biocomposites and nanocomposites. They display a wide range of thermophysical and mechanical properties and may find promising applications as alternatives to petroleum-based polymers.Vegetable oils are considered to be among the most promising renewable raw materials for polymers, because of their ready availability, inherent biodegradability, and their many versatile applications. Research on and development of vegetable oil based polymeric materials, including thermosetting resins, biocomposites, and nanocomposites, have attracted increasing attention in recent years. This Minireview focuses on the latest developments in the preparation, properties, and applications of vegetable oil based polymeric materials obtained by free radical, cationic, and olefin metathesis polymerizations. The novel vegetable oil based polymeric materials obtained range from soft rubbery materials to ductile or rigid plastics and to high-performance biocomposites and nanocomposites. These vegetable oil based polymeric materials display a wide range of thermophysical and mechanical properties and should find useful applications as alternatives to their petroleum-based counterparts.
Environmentally friendly thermoplastic nanocomposites were successfully developed using a colloidal suspension of chitin whiskers as a filler to reinforce soy protein isolate (SPI) plastics. The chitin whiskers, having lengths of 500 +/- 50 nm and diameters of 50 +/- 10 nm on average, were prepared from commercial chitin by acid hydrolysis. The dependence of morphology and properties on the chitin whiskers content in the range from 0 to 30 wt % for the glycerol plasticized SPI nanocomposites was investigated by dynamic mechanical thermal analysis, scanning electron microscopy, swelling experiment, and tensile testing. The results indicate that the strong interactions between fillers and between the filler and SPI matrix play an important role in reinforcing the composites without interfering with their biodegradability. The SPI/chitin whisker nanocomposites at 43% relative humidity increased in both tensile strength and Young's modulus from 3.3 MPa for the SPI sheet to 8.4 MPa and from 26 MPa for the SPI sheet to 158 MPa, respectively. Further, incorporating chitin whisker into the SPI matrix leads to an improvement in water resistance for the SPI based nanocomposites.
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