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The effect of interfacial morphology controlled by injection‐molding conditions on the welding strength of injection‐molded polyamide was investigated in this article. The experimental results showed that the first injection‐molding conditions had distinct influence on the welding strength at the low secondary injection‐molding temperature T2 (≤265°C), but the influence vanishes at T2 ≥ 285°C. On the other hand, no matter what the first injection‐molding conditions are, the welding strength increases with increasing T2, and when T2 ≥ 285°C, the highest welding strength reaches 45 MPa, due to the formation of trans‐crystals at the interface. Morphology studies showed that trans‐crystals grow along the perpendicular direction of the interface, and their nuclei are formed at the surface of the first injection‐molded specimens. For the specimens with high‐welding strength, the welding strength relies on the skin layer of the first injection‐molded specimens in which the fracture induced by shear stress happens. POLYM. ENG. SCI., 47:2164–2171, 2007. © 2007 Society of Plastics Engineers

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In order to improve the adhesive and physical-mechanical properties of epoxy-thiocol compositions cured without heat treatment, we propose to carry out the reaction of interaction between thiokol mercaptan groups and oxirane cycles of epoxy resin at an elevated temperature before introducing a curing agent, and then use the product of this thioetherification reaction for curing at room temperature. The temperature range of the thioetherification reaction (90–1800С) was determined by the method of differential scanning calorimetry. The optimal temperature (1600С) and duration of the preliminary thioetherification reaction (2 hours) were determined, which ensure the maximum level of adhesive strength and physical-mechanical properties. It was shown that composite materials based on the products of the thioetherification reaction significantly outperform analogs based on mechanical mixtures of epoxy resin and thiokol in terms of cohesive and adhesive strength, deformation capacity, fracture work and specific impact strength. The impact resistance and shear strength of adhesive joints are especially significantly increased during the curing of the compositions without external heat supply.

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