Condensation characteristics of gas pipelines containing little vapor in different elbows have been studied using a numerical calculation method. This is for the purpose of addressing the problem regarding condensed water corroding the inner wall of pipelines. Based on the condensation model of pipelines with low vapor content, the water vapor condensation process in a natural gas pipeline is simulated by UDF within Fluent software. Pipeline pressure simulated by Fluent is compared with the pressure calculated using the Friedel method. The error is less than 10%, which verifies the accuracy of the numerical simulation results. By analyzing non-uniformity distribution of the flow field caused by secondary circulation in different elbows, the simulation model was established to search for distribution of water vapor condensation in pipelines. The results show that the condensate distributions of water vapor in the elbow are non-uniform and mainly focus on the downstream of the inner elbow. Under the same conditions of flow rate and temperature difference of the inner and outer wall, condensation distribution in liquid phase on the inside elbow was compared at four different elbow angles such as 15°, 30°, 45° and 60°. The results indicate that maximum and minimum condensed vapor are separately generated at 15° and 60° elbow which can provide theoretical references for reducing the corrosion of natural gas pipelines.
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