For the problem that rolling bearing fault characteristics are difficult to extract accurately and the fault diagnosis accuracy is not high, an unsupervised characteristic selection method of refined composite multiscale fluctuation-based dispersion entropy (RCMFDE) combined with self-paced learning and low-redundant regularization (SPLR) is proposed, for which the fault diagnosis is carried out by support vector machine (SVM) optimized by the marine predator algorithm (MPA). First, we extract the entropy characteristics of the bearings under different fault states by RCMFDE and the introduction of the fine composite multiscale coarse-grained method and fluctuation strategy improves the stability and estimation accuracy of the bearing characteristics; then, a novel dimensionality-reduction method, SPLR, is used to select better entropy characteristics, and the local flow structure of the fault characteristics is preserved and the redundancy is constrained by two regularization terms; finally, using the MPA-optimized SVM classifier by combining Levy motion and Eddy motion strategies, the preferred RCMFDE is fed into the MPA–SVM model for fault diagnosis, for which the obtained bearing fault diagnosis accuracy is 97.67%. The results show that the RCMFDE can effectively improve the stability and accuracy of the bearing characteristics, the SPLR-based low-dimensional characteristics can suppress the redundancy characteristics and improve the effectiveness of the characteristics, and the MPA-based adaptive SVM model solves the parameter randomness problem and, therefore, the proposed method has outstanding superiority.

Aiming at the disadvantages of low trend, poor characterization performance, and poor anti-noise performance of traditional degradation features such as dispersion entropy (DE), a fault detection method based on sliding dispersion entropy (SDE) is proposed. Firstly, a sliding window is added to the signal before extracting the DE feature, and the root mean square of the signal inside the sliding window is used to replace the signal in the window to realize down sampling, which enhances the trend of DE. Secondly, the hyperbolic tangent sigmoid function (TANSIG) is introduced to map the signals to different categories when extracting the DE feature, which is more in line with the signal distribution of mechanical parts and the monotonicity of the degradation feature is improved. For noisy signal, the introduction of locally weighted scatterplot smoothing (LOWESS) can remove the burrs and fluctuations of the SDE curve, and the anti-noise performance of SDE is improved. Finally, the SDE state warning line is constructed based on the 2σ criterion, which can determine the fault warning point in time and effectively. The state detection results of bearing and check valve show that the proposed SDE improves the trend, monotonicity, and robustness of the state tracking curve, and provides a new method for fault state detection of mechanical parts.

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In order to separate the sub-signals and extract the feature frequency in the signal accurately, we proposed a parameter-adaptive time-varying filtering empirical mode decomposition (TVF-EMD) feature extraction method based on the improved grasshopper optimization algorithm (IGOA). The method not only improved the local optimal problem of GOA, but could also determine the bandwidth threshold and B-spline order of TVF-EMD adaptively. Firstly, a nonlinear decreasing strategy was introduced in this paper to adjust the decreasing coefficient of GOA dynamically. Then, energy entropy mutual information (EEMI) was introduced to comprehensively consider the energy distribution of the modes and the dependence between the modes and the original signal, and the EEMI was used as the objective function. In addition, TVF-EMD was optimized by IGOA and the optimal parameters matching the input signal were obtained. Finally, the feature frequency of the signal was extracted by analyzing the sensitive mode with larger kurtosis. The optimization experiments of 23 sets of benchmark functions showed that IGOA not only enhanced the balance between exploration and development, but also improved the global and local search ability and stability of the algorithm. The analysis of the simulation signal and bearing signal shows that the parameter-adaptive TVF-EMD method can separate the modes with specific physical meanings accurately. Compared with ensemble empirical mode decomposition (EEMD), variational mode decomposition (VMD), TVF-EMD with fixed parameters and GOA-TVF-EMD, the decomposition performance of the proposed method is better. The proposed method not only improved the under-decomposition, over-decomposition and modal aliasing problems of TVF-EMD, but could also accurately separate the frequency components of the signal and extract the included feature information, so it has practical significance in mechanical fault diagnosis.

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