Metal additive manufacturing (AM) is gaining increasing attention from academia and industry due to its unique advantages compared to the traditional manufacturing process. Parts quality inspection is playing a crucial role in the AM industry, which can be adopted for product improvement. However, the traditional inspection process has relied on manual recognition, which could suffer from low efficiency and potential bias. This study presented a convolutional neural network (CNN) approach toward robust AM quality inspection, such as good quality, crack, gas porosity, and lack of fusion. To obtain the appropriate model, experiments were performed on a series of architectures. Moreover, data augmentation was adopted to deal with data scarcity. L2 regularization (weight decay) and dropout were applied to avoid overfitting. The impact of each strategy was evaluated. The final CNN model achieved an accuracy of 92.1%, and it took 8.01 milliseconds to recognize one image. The CNN model presented here can help in automatic defect recognition in the AM industry.

Accurate deformable four-dimensional (4D) (three-dimensional in space and time) medical images registration is essential in a variety of medical applications. Deep learning-based methods have recently gained popularity in this area for the significantly lower inference time. However, they suffer from drawbacks of non-optimal accuracy and the requirement of a large amount of training data. A new method named GroupRegNet is proposed to address both limitations. The deformation fields to warp all images in the group into a common template is obtained through one-shot learning. The use of the implicit template reduces bias and accumulated error associated with the specified reference image. The one-shot learning strategy is similar to the conventional iterative optimization method but the motion model and parameters are replaced with a convolutional neural network and the weights of the network. GroupRegNet also features a simpler network design and a more straightforward registration process, which eliminates the need to break up the input image into patches. The proposed method was quantitatively evaluated on two public respiratory-binned 4D-computed tomography datasets. The results suggest that GroupRegNet outperforms the latest published deep learning-based methods and is comparable to the top conventional method pTVreg. To facilitate future research, the source code is available at https://github.com/vincentme/GroupRegNet.