The transportation sector is sharply shifting towards electric vehicles (EVs) to reduce environmental issues and the energy crisis. To enhance the driving range and performance of EVs, the integral parts of EVs are being developed with higher energy densities and compact structures. Traction inverters are one of the important parts of EVs which are continuously updating to higher power densities with smaller sizes. This has led to issues of high heat generation, which causes the performance degradation and failure of traction inverters. Therefore, an efficient cooling strategy needs to be proposed for the effective thermal management of traction inverters in EVs. In the present work, the magnetohydrodynamics (MHD) pump-based cooling system is developed for the thermal management of traction inverter for EVs. The cooling performance of traction inverters is investigated using a MHD pump-based cooling system with water and ferrofluid as coolants. The outlet velocity, inverter maximum temperature, and Nusselt number are numerically simulated as the cooling performance characteristics for various operating conditions of inlet velocity, magnetic field intensity, voltage, and volume fraction of ferrofluid. The coupled numerical model is developed using COMSOL Multiphysics commercial software to simulate the cooling performance of a traction inverter with an MHD pump-based cooling system under various conditions. The MHD pump improves the cooling performance of a traction inverter for ferrofluid cooling over water cooling. The cooling performance of the traction inverter improves with an increase in inlet velocity for both water and ferrofluid cooling. However, with an increase in voltage, magnetic field intensity, and volume fraction, the cooling performance of the traction inverter improves only for ferrofluid cooling. The outlet velocity, inverter maximum temperature and Nusselt number in the case of water cooling are 4.03 mm/s and 7.02 mm/s, 49.65 °C, respectively, whereas that in the case of ferrofluid cooling are 40.96 °C, 15.35, and 18.49, respectively. Further, the cooling performance improves for ferrofluid cooling at a magnetic field intensity of 0.4 T and volume fraction of 10% with outlet velocity, inverter maximum temperature, and Nusselt number approach to 12.08 mm/s, 32 °C and 21.43, respectively.

The cooling performance of the air-conditioning system in electric vehicles could be enhanced through the geometrical optimization of the air ducts. Furthermore, it has been proven that the heat-transfer performance of divergent channels is better than that of conventional channels. Therefore, the present study investigates the thermal and flow characteristics of divergent ducts with various rib shapes for the cooling system of electric vehicles. The thermal and flow characteristics, namely, temperature difference, pressure drop, heat-transfer coefficient, Nusselt number and friction factor, are numerically studied. Divergent ducts comprising ribs with the different shapes of rectangle, isosceles triangle, left triangle, right triangle, trapezoid, left trapezoid and right trapezoid arranged symmetrically are modeled as the computational domains. The thermal and flow characteristics of divergent ducts with various rib shapes are simulated in ANSYS Fluent commercial software for the Reynolds-number range of 22,000–79,000. The numerical model is validated by comparing the simulated results with the corresponding experimental results of the Nusselt number and the friction factor, obtaining errors of 4.4% and 2.9%, respectively. The results reveal that the divergent duct with the right-triangular rib shape shows the maximum values of the heat-transfer coefficient and Nusselt number of 180.65 W/m2K and 601, respectively. The same rib shape shows a pressure drop and a friction factor of 137.3 Pa and 0.040, respectively, which are lower than those of all rib shapes, except for the trapezoidal and right-trapezoidal rib shapes. Considering the trade-off comparison between thermal and flow characteristics, the divergent duct with the right-triangular rib shape is proposed as the best configuration. In addition, the effect of various conditions of the inlet air temperature on the thermal characteristics of the best configuration is discussed. The proposed results could be considered to develop an air-duct system with enhanced efficiency for electric vehicles.