The effects of Nd-Cu alloy powder addition on the microstructures and magnetic properties of Nd-Fe-B hot-deformed magnets produced by the spark plasma sintering (SPS) method were investigated. The addition of a small amount of Nd-Cu alloy powder, up to 2%, significantly increased the coercivity of the Nd-Fe-B hot-deformed magnets without deteriorating the crystallographic alignment of the Nd2Fe14B phase. The Nd-Fe-B hot-deformed magnet with 2% Nd-Cu alloy powder had the same remanence value as the Nd-Fe-B hot-deformed magnet without Nd-Cu alloy powder addition, but the magnet with 2% Nd-Cu alloy powder exhibited higher coercivity and a higher maximum energy product than the magnet without Nd-Cu alloy powder addition.
Nd-Fe-B hot-deformed magnets were produced by the spark plasma sintering (SPS) method from bulk materials prepared by the SPS method. The bulk materials, prepared by the SPS method from commercially available Nd-Fe-B melt-spun ribbon (MQ powder), consisted of the Nd 2 Fe 14 B phase and were magnetically isotropic. The subsequent hot deformation induced magnetic anisotropy in the Nd-Fe-B magnets. The optimally hot-deformed magnet showed a high remanence of 1.39 T with a maximum energy product of 240 kJm −3
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