The barrier solutions presently available on the market all have their drawbacks, e.g. cost, water-sensitivity, opacity or perceived environmental bad-will. At the same time there is a trend to use more plastic-based packaging materials for different applications, e.g. as replacements for metal and glass containers. This situation has stimulated the industry to provide new, more efficient barrier solutions. The innovations go along five major lines: (a) thin, transparent vacuumdeposited coatings; (b) new barrier polymers as discrete layers; (c) blends of barrier polymers and standard polymers; (d) organic barrier coatings; and (e) nanocomposite materials. This paper provides a comprehensive review of the different approaches, outlining the principle behind each barrier technology, its performance, its potential and the companies developing and producing the materials.
Nanotechnology has been considered to have high potential for food packaging applications very early on. The ability to provide additional consumer benefits through the improvement of key properties of packaging materials and the creation of new functionalities means that the increased use of nanomaterials and nanotechnologies is highly likely. It has however up to now failed to reach the widespread use that was initially expected, mainly because of remaining uncertainties on the safety of these materials during the various stages of their life-cycle, which limit legal and consumer acceptance.This paper aims at presenting the latest developments in the field of nanotechnologies for food packaging applications, describing the legal framework linked to their usage and attempts to clarify the current knowledge of the safety of these materials both for the consumer and the environment.It is shown that particulate migration into foodstuff is absent in many applications, which drastically reduces the potential risk during the use phase of packaging materials, i.e. the exposure of the consumer to nanoparticles. Other release routes are also evaluated, showing that, although safe in normal use conditions, prudence should still be used, especially with regard to release after disposal of the materials.
Heat sealing behavior of mono-polyolefins and paper-based materials is drastically different from conventional multilayer plastic laminates. This paper presents the effect of sealing conditions on Hot-Tack and Cold-Tack for an oriented polypropylene (OPP)-based polyolefin laminate with either polyethylene (PE) or cast polypropylene (CPP) sealing layer and two different barrier paper materials carrying a thin acrylic copolymer sealing layer. The investigations include pressure, temperature, time, jaw pattern, and climate conditions (moisture). It is shown that the monopolyolefins reach comparable Hot-Tack and Cold-Tack ranges compared with the reference polyethylene terephthalate (PET)-aluminum (Al)-PE laminate. The CPP laminate exhibits a narrow sealing window near the range in which shrinkage is observed. While for the polyolefins temperature plays the main role, the sealing of paper materials turned out to be dependent on pressure, time, and moisture content in paper. Due to a rupture through the polymer thin coating, the Cold-Tack is dominated by a delamination of paper and coating. Consequently, the Cold-Tack is drastically lower than with PETAl -PE laminate. Monopolypropylene films exhibit extremely narrow sealing window, which shall be taken into the design consideration of bag formfill-seal (FFS) machines. Polymer coated paper can be potentially used at high-speed FFS; however, special attention shall be paid to moisture content control and filling.
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